وصف
ماكينة نفخ القوالب بخطوة واحدة HGY150-V4-EV: تقنية ISBM المتميزة ذات 4 محطات لحاويات PET
Engineered by Ever-power | High-Efficiency 4-Station Architecture | Japanese ASB Compatible
Engineering Overview: The Evolution of 4-Station Precision
In my twenty years of field experience optimizing thermoplastic processing lines, I have witnessed the shift from simple mass production to high-precision, aesthetic-driven manufacturing. The HGY150-V4-EV stands at the forefront of this evolution. As a dedicated آلة نفخ القوالب بخطوة واحدة, it integrates the entire bottle-making process—injection, temperature conditioning, stretching/blowing, and ejection—into one seamless, energy-efficient cycle.
Unlike standard 3-station units, the HGY150-V4-EV features a critical Temperature Conditioning Station. This allows for precise thermal manipulation of the preform before blowing, ensuring uniform wall thickness even for complex geometries or heavy-wall cosmetic jars. Engineered by Ever-power to be fully compatible with Japanese ASB-12M molds, this machine offers top-tier performance at a significantly more accessible entry point, maximizing your ROI without compromising on the آلة ISBM quality standards required by global pharmaceutical and cosmetic brands.
Figure 1: The Ever-power HGY150-V4-EV 4-Station ISBM Unit
1. التكوين القياسي الفني
Reliability in continuous manufacturing stems from component quality. The HGY150-V4-EV integrates a global supply chain of top-tier components to ensure stability under 24/7 operation.
| System / Component | Brand / Specification |
|---|---|
| Servo System | Using 10 sets of servo motor control screws |
| محرك سيرفو | 102.8KW (Inovance / WEICHI) |
| Control System (PLC) | إينوفانس / ميرل |
| دوران القرص الدوار | Yaskawa Servo (Japan) or WEICHI Servo + TSUNTIEN Reducer (Taiwan) |
| هيكل النفخ | Dual servo motor mold clamping system with high-pressure compensation |
| صمام الضغط العالي | باركر (الولايات المتحدة الأمريكية) |
| أسطوانة هوائية | إيرتاك |
| التحكم في درجة الحرارة | Integrated Control Box (High accuracy, stable) |
| Screw Heating | Nano-far-infrared energy-saving heating ring (10KW) |
| لولب الرصاص | إن إس كيه (اليابان) |
| Mold Compatibility | Compatible with Japanese ASB-12M mould |
| القوة الكاملة | 112.8 KW |
2. Machine Parameters & Capabilities
The HGY150-V4-EV is designed for heavy-duty performance with a focus on precision clamping and rapid cycle times. Note the substantial clamping force and generous stroke lengths.
| Parameter | Value |
|---|---|
| قطر البرغي | 50mm (Standard) / Options available |
| السعة النظرية للحقن | 392g |
| قوة تثبيت الحقن | 150 KN |
| قوة التثبيت بالنفخ | 200 KN (Single Side) |
| Temp. Regulating Core Stroke | 250 mm |
| Temp. Regulating Barrel Stroke | 230 mm |
| شوط القالب العلوي | 250 mm |
| شوط القالب السفلي | 205 mm |
| ضربة الإخراج | 170 mm |
| شوط القلب النفخي | 250 mm |
| Machine Dimensions (L*W*H) | 5200 x 1800 x 3300 mm |
| Machine Weight | 7 Tons |
Production Capacity Specifications
| كمية المنتج (التجويف) | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 |
|---|---|---|---|---|---|---|---|---|
| Max Bottle Diameter (mm) | 118 | 80 | 66 | 56 | 54 | 45 | 28 | 26 |
| Max Bottle Height (mm) | 210 | 210 | 210 | 150 | 150 | 150 | 100 | 100 |
| قطر العنق (مم) | 83 | 62 | 48 | 38 | 32 | 25 | 17 | 15 |
| Max Bottle Volume (ml) | 2500 | 1500 | 900 | 400 | 250 | 100 | 30 | 20 |
| Max Bottle Weight (g) | 130 | 65 | 43 | 32 | 26 | 22 | 18 | 16 |
Core Technology: 4-Station ISBM Process Flow
ال قولبة النفخ بالحقن في خطوة واحدة technology is an art of thermal management. The HGY150-V4-EV executes this in four distinct stages on a rotary table, ensuring the PET retains its Intrinsic Viscosity (IV) for maximum strength and clarity.
1. محطة الحقن
Molten PET is injected into the cavity to form the preform. The neck finish is molded to exact tolerances (crucial for leak-proof sealing), while the body remains hot.
2. Temperature Conditioning
The V4 Advantage: The preform is transferred to a conditioning pot. Here, temperature is homogenized—cooling the skin or heating the core—to create the perfect thermal gradient for stretching.
3. Stretch & Blow
A stretch rod extends the preform axially, followed by high-pressure air expanding it radially against the mold. This biaxial orientation imparts superior mechanical strength and clarity.
4. Ejection
The finished bottle is stripped from the lip mold and automatically conveyed out. The process is touchless, ensuring hygiene for pharmaceutical applications.
Why Choose the HGY150-V4-EV? Core Advantages
- ✓
Advanced Servo Control: With 10 sets of servo motor control screws, the machine offers unparalleled precision in movement and injection pressure control. - ✓
ASB Compatibility: We understand the market. If you have existing tooling for ASB-12M machines, they can be mounted on the HGY150-V4-EV with minimal to no modification, saving you tens of thousands in tooling costs. - ✓
Energy Efficiency: Utilizing Nano-far-infrared heating rings and servo-driven systems, we reduce energy consumption significantly compared to traditional hydraulic systems. - ✓
خطوط فراق غير مرئية: Our 200KN clamping force with high-pressure compensation ensures that even heavy-wall cosmetic jars have a seamless finish.
التحليل الاستراتيجي: أنظمة الخطوة الواحدة مقابل أنظمة الخطوتين
| بُعد المقارنة | نظام ISBM بخطوة واحدة يعمل بالطاقة الدائمة | طريقة التحضير التقليدية على مرحلتين (إعادة التسخين) |
|---|---|---|
| مخطط سير العمل | Resin -> Bottle (Integrated) | Resin -> Preform -> Cool -> Reheat -> Bottle |
| كفاءة الطاقة | High (Uses latent injection heat) | Low (Wastes energy reheating preforms) |
| Surface Quality | Flawless (No scuffing/scratches) | Risk of transport scratches on preforms |
| Applicable Materials | PET, PETG, PC, Tritan, PPSU, PP | Mostly limited to PET/PP |
| متطلبات المساحة | صغير الحجم (جهاز واحد) | Large (Requires Injection unit + Blow unit + Storage) |
| Hygiene Level | Medical/Food Grade (Touchless) | Standard (Exposed to open air storage) |
Industry Applications
مستحضرات التجميل والعناية الشخصية
ال آلة تصنيع زجاجات PET بخطوة واحدة excels in producing heavy-wall cream jars, mascara containers, and high-clarity lotion bottles. The lack of reheating ensures zero haze, providing a glass-like aesthetic essential for luxury branding.
Pharmaceuticals
From eye drops to pill bottles, the HGY150-V4-EV ensures neck precision for child-resistant caps. The enclosed process meets strict GMP requirements.
Specialty Beverages
Ideal for mini-liquor bottles (50ml) and premium juice containers where unique shapes and precise volumes are required.
Power System Selection Summary: Ever-power vs. Competitors
Many clients ask how we compare to Japanese giants like ASB or Aoki. The answer is simple: We offer 95% of the capability at 60% of the cost.
The Ever-power Guarantee: Our HGY150-V4-EV is built with the same global components (Yaskawa, Parker, NSK) found in more expensive machines. We don’t cut corners on hardware; we optimize manufacturing overhead to pass savings to you.
ROI Case: Medium Beverage Plant
Switching from purchasing preforms to an in-house معدات نفخ القوالب بخطوة واحدة setup:
- توفير المواد: Pellet cost is ~25% lower than preform cost.
- توفير الطاقة: Elimination of reheat tunnel saves ~35% electricity.
- Payback Period: Typically 12-16 months for a single HGY150-V4-EV unit running 2 shifts.
[North America] Extreme Condition Resilience
For our clients in varying climates, the HGY150-V4-EV is equipped with an advanced hydraulic oil cooling loop. Whether you are operating in the humid summers of Florida or the freezing winters of Minnesota, the system maintains a stable oil temperature of 40-50°C, ensuring consistent clamp pressure and cycle times.
امتثال: CE Certified, UL Electrical Standards compliant upon request.
Engineer’s FAQ
Can I use my existing ASB-12M molds?
Yes, absolutely. The HGY150-V4-EV is engineered with the same platen layout and mounting points. You can transfer your legacy molds directly to our machine.
What materials can this machine process?
Beyond standard PET, it effectively handles PETG, PC (Polycarbonate), PP (Polypropylene), and Tritan. The screw geometry can be customized for specific resins.
What is the maintenance schedule?
We recommend a hydraulic oil change every 5,000 hours and a daily check of the lubrication points. The auto-lube system handles most moving parts.
Global Case Studies: Engineer Field Notes
الولايات المتحدة الأمريكية: قوارير صيدلانية
“Replaced 3 older units. The cleanroom footprint reduction was massive.” – Production Manager, NJ
Brazil: Premium Cosmetics
“The conditioning station allows us to mold heavy-bottom jars without defects.” – Plant Lead, São Paulo
Germany: Bio-resins
“Handling PLA was difficult until we tried the V4’s precise temp control.” – Engineer, Munich
India: Baby Bottles
“Producing PPSU baby bottles requires high heat. The V4 handles it perfectly.” – Director, Mumbai
Vietnam: Beverage
“Reliable output in a hot climate. The oil cooling is robust.” – Tech Lead, Hanoi
Swipe to view more client success stories
أكمل خط إنتاجك
Ensure contamination-free air for your blowing process with our specialized Oil-Free Air Compressor.
Ready to Upgrade Your Production?
Don’t let outdated machinery hold you back. Experience the precision of the HGY150-V4-EV and see why global manufacturers trust Ever-power.
