Beschreibung
ZQ80 Injection Blow Molding Machine
High-Capacity European-Style IBM System for 80T Clamping Force — Precision Molding for Pharmaceutical, Cosmetic & Industrial Packaging
Product Overview
Der ZQ80 Injection Blow Molding Machine represents Ever-power Machinery’s mid-range European-style IBM platform, engineered for manufacturers requiring 80 tons of injection clamping force with expanded production capacity. As a direct replacement for the Jomar IBM85S, the ZQ80 bridges the gap between compact entry-level systems and heavy-duty industrial machines, offering versatile performance across pharmaceutical, cosmetic, food, and chemical packaging applications.
Built on the same full European-style structural architecture as the ZQ series, the ZQ80 delivers 20%–30% higher clamping force than equivalent industry models. The standard high-precision angle divider enables perfect synchronization between opening/closing mode and turret lifting operations, while the unique pressurized clamping structure with booster cylinder exclusion reduces energy consumption by 20%–30% compared to conventional hydraulic systems. The hydraulic double system comes standard, ensuring reliable power delivery for demanding production schedules.
Der one-step injection blow molding process integrates preform injection, blow molding, and product stripping into a single automated cycle. This eliminates material waste entirely, produces bottles with uniform wall thickness deviation under 1%, and achieves precise neck dimensions with 100% seal integrity for secure cap fitting. The ZQ80 handles bottle volumes from 1ml to 1000ml with flexible cavity configurations up to 20 cavities for 10ml containers.
Important Notice: Jomar is a registered trademark of Jomar Corporation (USA). The ZQ80 is an independently manufactured replacement product by Ever-power Machinery. References to Jomar IBM85S are provided solely to assist customers in identifying compatible equipment based on clamping force and production specifications. Ever-power does not sell original Jomar products, and this cross-reference does not constitute trademark infringement or imply any affiliation with Jomar Corporation.
Technical Specifications
| Artikel | Einheit | ZQ80 |
|---|---|---|
| Einspritzsystem | ||
| Schraubendurchmesser | mm | 55 |
| Schraube L/D | — | 22:1 |
| Injection Weight | G | 466 |
| Heizleistung | kW | 11 |
| Number of Barrel Zones | — | 4+N |
| Injection Stroke | mm | 180 |
| Spannsystem | ||
| Clamping Force of Injection | kN | 800 |
| Opening Stroke for Injection | mm | 140 |
| Clamping Force of Blowing | kN | 120 |
| Opening Stroke for Blowing | mm | 140 |
| Lifting Height of Rotary Table | mm | 70 |
| Mold Specifications | ||
| Max. Platen Size (L×W) | mm | 800×400 |
| Mold Thickness | mm | 280 |
| Dia. of Bottle | mm | 120 |
| Bottle Height | mm | 220 |
| Suitable Bottle Height | mm | 1–2000 |
| Stripping Stroke | mm | 230 |
| Hydrauliksystem | ||
| Hydraulischer Druck | MPa | 14 |
| Motor Power | kW | 18.5+18.5 |
| Dry Cycle | s | 4 |
| Gesamtleistung | kW | 55 |
| Operating Power | % | 52–70 |
| General Specifications | ||
| Min. Air Pressure (Compressed) | MPa | 0.8–1.2 |
| Compressed Air Capacity | m³/min | 0.8 |
| Water Flowage | m³/h | 4 |
| Cooling Water Pressure | MPa | 0.3–0.4 |
| Dimension (L×W×H) | m | 4.5×1.6×2 |
| Net Weight | Tonne | 10 |
Mold Cavitation Reference
The ZQ80 accommodates higher cavity counts than the ZQ40, enabling significantly increased production throughput for smaller bottle formats. The expanded platen size (800×400mm) supports larger mold footprints while maintaining precise thermal control across all cavities.
| Approx. Volume | 10 ml | 30 ml | 60 ml | 100 ml | 250 ml | 500 ml | 1000 ml |
|---|---|---|---|---|---|---|---|
| Max. Cavitation | 20 | 18 | 14 | 12 | 8 | 5–6 | 3–4 |
With 20-cavity capability for 10ml bottles and a 4-second dry cycle, the ZQ80 achieves theoretical daily outputs exceeding 430,000 units for small-format pharmaceutical containers. Actual production rates depend on material characteristics, cooling efficiency, and downstream handling system integration.
Compatibility & Interchangeability
The ZQ80 is positioned as a performance-equivalent replacement for the Jomar IBM85S and comparable models from other major IBM manufacturers. The following cross-reference enables procurement teams to evaluate dimensional compatibility and performance parity when transitioning from existing equipment fleets:
| Spezifikation | Ever-power ZQ80 | Jomar IBM85S | SUMA 85iB | Bloma IBM85 |
|---|---|---|---|---|
| Clamping Force | 800 kN | 680 kN | 720 kN | 700 kN |
| Schraubendurchmesser | 55 mm | 55 mm | 50/60 mm | 50 mm |
| Injection Weight | 466 g | 300 g | 333/480 g | 310/280 g |
| Mold Size (L×W) | 800×400 mm | 464×749 mm | 700×400 mm | 620×430 mm |
| Machine Dimension | 4.5×1.6×2 m | 3.33×1.94×3.41 m | 4.5×2×2.6 m | 620×430×2.55 m |
Disclaimer: Jomar, SUMA, and Bloma are trademarks of their respective owners. Ever-power manufactures independent replacement equipment. Specifications are provided for cross-reference purposes to assist customer equipment selection only.
Application Scenarios
High-Volume Pharmaceutical Packaging
The ZQ80’s 20-cavity capability for 10ml bottles makes it the optimal choice for large-scale pharmaceutical manufacturers producing eye drops, oral suspensions, and vaccine vials. The expanded injection weight (466g) accommodates multi-cavity mold filling without material starvation, while the enhanced clamping force ensures flash-free molding even at maximum cavitation. FDA-compliant surface finish and 100% seal integrity meet the stringent requirements of pharmaceutical bottle production for regulated markets.
Premium Cosmetic & Skincare Containers
For cosmetic brands requiring thick-walled jars, serum bottles, and lotion containers in 100ml–500ml formats, the ZQ80 provides the injection pressure and clamping force necessary for high-quality surface finishes. The 800×400mm platen accommodates larger mold footprints for wide-mouth jars and asymmetric bottle designs that smaller machines cannot handle. The injection blow process eliminates visible mold lines and produces crystal-clear transparent containers without secondary polishing.
Food-Grade Condiment & Sauce Bottles
The ZQ80 produces food-contact-compliant bottles for ketchup, mustard, salad dressing, and cooking oil packaging. The 1–2000mm suitable bottle height range accommodates tall, slender bottles for shelf appeal, while the uniform wall thickness ensures consistent barrier properties for oxygen-sensitive contents. Zero scrap production aligns with sustainable packaging initiatives and reduces raw material costs by 20–40% compared to extrusion blow alternatives.
Industrial Chemical & Lubricant Containers
For HDPE and PP containers holding automotive fluids, cleaning agents, and agricultural chemicals, the ZQ80’s robust clamping system and thick-wall capability provide the drop resistance and chemical compatibility required for industrial applications. The 120mm maximum bottle diameter supports jerry-can style containers and wide-mouth pails that are difficult to produce on smaller machines. Enhanced hydraulic power (18.5+18.5kW dual motor) ensures consistent performance under heavy-duty cycle conditions.
Material & Construction
The ZQ80 incorporates upgraded material specifications and structural reinforcements to support its higher production capacity:
- Injection Mold: Imported S136 steel alloy or 4Cr13 stainless steel with vacuum heat treatment to HRC 48–52 hardness. Optional PVD coating for enhanced corrosion resistance when processing aggressive materials like PVC or fluoropolymers.
- Blow Mold: Aircraft-grade 7075 aluminum alloy or beryllium-copper for high thermal conductivity applications. Mold life exceeds 5 million cycles with proper maintenance.
- Hot Runner System: Multi-zone PID temperature control with ±1°C accuracy. Balanced manifold design ensures equal flow distribution across all 20 cavities, eliminating short-shot defects in high-cavity configurations.
- Core Rods: Nitrided steel mandrels with spiral cooling channels for rapid heat extraction. Special surface treatment prevents plastic adhesion and reduces cycle time by 8–12%.
- Machine Frame: Stress-relieved welded steel construction with reinforced base plates. The 10-ton net weight provides exceptional vibration damping for stable high-speed operation.
- Hydraulic System: Dual 18.5kW servo motors with proportional valve control for precise pressure and flow regulation. Oil cooling system maintains optimal viscosity across ambient temperature ranges of 5–45°C.
Compliance & Safety
Ever-power Machinery maintains comprehensive certification and quality assurance protocols for the ZQ80 platform:
- CE Certification (ECM): Full compliance with EU Machinery Directive 2006/42/EC, EN ISO 12100 safety standards, and EN 60204-1 electrical requirements. Valid for unrestricted sale and operation within the European Economic Area.
- ISO 9001:2015 Quality Management: Certified production processes with full material traceability, incoming inspection protocols, and outgoing quality verification for every machine.
- High-Tech Enterprise Certification: Granted by Jiangsu Provincial Science and Technology Department, recognizing sustained R&D investment exceeding 5% of annual revenue and proprietary intellectual property portfolio.
- Utility Patents: Multiple granted patents covering pressurized clamping structures, rotary table synchronization mechanisms, and energy-efficient hydraulic circuits.
Integrated Safety Systems: Category 3 safety PLC with dual-channel emergency stops, light curtain guarding on operator access doors, hydraulic pressure relief valves with redundant monitoring, mold safety locks preventing closure with foreign objects, and automatic fault diagnosis with 7-inch touchscreen alarm display in 12 languages.
Why Choose ZQ80 Over Alternatives
vs. Extrusion Blow Molding
The ZQ80 eliminates 20–40% material scrap inherent in extrusion processes. Wall thickness consistency is under 1% versus 10–20% variation in extrusion, critical for pharmaceutical barrier requirements. Bottle neck precision eliminates secondary trimming operations, reducing labor costs by 30% and improving cycle efficiency by 15%.
vs. Two-Step PET Stretch Blow
Unlike PET stretch blow systems limited to polyester resins, the ZQ80 processes HDPE, LDPE, PP, PS, ABS, and specialty materials in a single integrated cycle. No preform inventory, drying, or reheating stages reduce floor space requirements by 40% and capital investment by 25% compared to two-step configurations.
vs. Competitor IBM Models
The ZQ80 delivers 800kN injection clamping force — 17% higher than Jomar IBM85S (680kN) and 11% higher than SUMA 85iB (720kN). The dual 18.5kW hydraulic motor system provides superior power reserve for demanding multi-cavity molds. Standard servo rotation and simplified mechanical structure reduce spare parts inventory by 35% and maintenance downtime by 20% compared to proprietary competitor designs.
Installation & Maintenance
Ever-power provides comprehensive deployment support for the ZQ80, ensuring rapid production ramp-up and sustained operational excellence:
Site Requirements ▼
Floor space: 7m × 5m minimum including material handling and finished product conveyor zones. Foundation load: 8 tons/m² with vibration isolation pads. Electrical: 380V/3-phase/50Hz, 70kVA capacity with dedicated transformer. Compressed air: 0.8–1.2 MPa dry, oil-free, filtered to 5μm. Cooling water: 0.3–0.4 MPa, 15–20°C inlet, closed-loop chiller system recommended for tropical climates. Ceiling height: 3.5m minimum for crane access.
Preventive Maintenance Schedule ▼
Daily: Grease lubrication on tie bars and guide rails, air filter condensate drain, hydraulic oil temperature check. Weekly: Mold alignment verification with dial indicators, heater resistance measurement, conveyor belt tension inspection. Monthly: Servo motor encoder calibration, proportional valve response testing, safety circuit functional verification. Quarterly: Full hydraulic oil analysis (particle count, viscosity, moisture), mold cavity dimension audit. Annual: Complete mechanical overhaul including screw/barrel wear measurement, frame stress analysis, and control system firmware update.
Critical Spare Parts Inventory ▼
Heater bands (barrel and hot runner), K-type thermocouples, hydraulic pump seals and valves, servo motor encoder modules, proximity sensors (M18 and M30), solenoid valve coils, mold core rods and neck rings, rotary table bearings, and touchscreen display panel. Ever-power recommends maintaining a 6-month critical spares inventory for uninterrupted production. Regional distribution centers in Asia, Europe, and the Americas ensure 48-hour delivery for stocked items.
Global Deployment References
Russia — Nutraceutical Supplement Bottles
Model: ZQ60 | Bottle: 350ml HDPE
Deployed in a -20°C winter climate facility with integrated chiller and insulated material hopper systems. Customer achieved consistent production with 6-cavity 350ml configuration, reporting 18% energy savings compared to previous German extrusion blow equipment and zero cold-start defects due to the injection blow process’s inherent thermal stability.
South Africa — Beverage & Personal Care
Model: ZQ60 | Bottle: 300ml & 1L PP
Formosa Plastics subsidiary installed dual ZQ60 units for sports drink bottles and shampoo containers. The customer leveraged the 1–2000mm bottle height range to produce both compact 300ml and family-size 1L formats on the same machine platform with quick mold changeover averaging 45 minutes.
Brazil — Pharmaceutical Oral Liquid
Model: ZQ80 | Bottle: 120ml HDPE
Zandei Pharmaceutical deployed the ZQ80 for cough syrup and vitamin supplement packaging with ANVISA regulatory compliance. The 12-cavity 100ml configuration achieved 280,000 bottles per day with 99.7% first-pass yield. Customer cited the precise neck finish as critical for their automated capping line integration, eliminating previous jamming issues with extrusion blow bottles.
Mexico — Food Condiment Packaging
Model: ZQ80 | Bottle: 400ml PP
Major sauce manufacturer integrated the ZQ80 with automatic filling, capping, and labeling line for hot sauce production. The 8-cavity 400ml configuration with custom colored PP material achieved consistent color dispersion without streaking. Customer reported 25% reduction in material consumption versus previous extrusion blow process due to zero scrap and optimized wall thickness distribution.
FAQ & Selection Guide
Engineering Support & Warranty
Global Service Network
Ever-power maintains authorized service agents across Korea, India, Turkey, Russia, South Africa, Brazil, Mexico, and the United States. Each regional center stocks critical spare parts and maintains certified technicians capable of emergency repairs, preventive maintenance, and system upgrades. Emergency technical support is accessible 24/7 via phone, WhatsApp, WeChat, and remote VPN diagnostic connection to the machine’s PLC.
Warranty Coverage
Standard warranty: 12 months from commissioning date or 14 months from Bill of Lading date, whichever occurs first. Extended warranty packages available: 24-month (includes one preventive maintenance visit) or 36-month (includes two preventive maintenance visits and one major overhaul). Warranty covers all mechanical, hydraulic, electrical, and control system components excluding consumables (heater bands, seals, filters) and damage from improper operation or unauthorized modifications.
Training & Knowledge Transfer
Comprehensive training curriculum includes: (1) Machine operation and safety protocols — 2 days; (2) Mold changeover procedures and alignment techniques — 1 day; (3) Process parameter optimization for different materials and bottle designs — 2 days; (4) Routine maintenance and troubleshooting — 1 day; (5) PLC programming and alarm diagnostics — 1 day (optional advanced course). Training is conducted at customer facility during commissioning or at Ever-power headquarters with live production demonstrations. Training certificates are issued upon successful completion of practical assessments.
Performance Guarantee
Ever-power guarantees the ZQ80 will achieve the specified dry cycle time (4 seconds) and clamping force (800kN) under standard operating conditions. If performance benchmarks are not met during commissioning, Ever-power will rectify deficiencies at no additional cost or provide proportional equipment credit. Production output guarantees require customer-provided mold and material samples for feasibility validation prior to order confirmation.
Related Products & Solutions
Ever-power offers a complete portfolio of injection blow molding machines and integrated production systems to match every scale and application requirement:
ZQ40
40T Clamping | 190/260g
Entry-Level IBM
ZQ60
60T Clamping | 260/383g
Replaces Jomar IBM65
ZQ80
80T Clamping | 466g
Current Model
ZQ110
110T Clamping | 540g
Replaces Jomar IBM135
ZQ135
135T Clamping | 650g
Heavy-Duty IBM
ZQ60HE
Full Electric | 400-800kN
High-Speed Servo
Complete auxiliary equipment portfolio includes: volumetric auto loaders, multi-zone mold temperature controllers (water and oil type), industrial chillers with closed-loop cooling, oil-free screw air compressors, automatic bottle visual inspection systems (foreign particle, insufficient material, bottom unevenness detection), side-leak testers, automatic labeling machines, and robotic packaging systems. Ever-power provides integrated production line design, layout optimization, and control system integration for fully automated unmanned operation.
Upgrade to the ZQ80 for Superior Production Capacity
Request a detailed quotation, production feasibility study, or schedule a virtual demonstration with our engineering team. Discover why manufacturers in 40+ countries trust Ever-power for their injection blow molding needs.
Email: [email protected] | Response within 24 hours | Global service coverage
