{"id":389,"date":"2026-02-09T05:53:25","date_gmt":"2026-02-09T05:53:25","guid":{"rendered":"https:\/\/isbm-molding.com\/?post_type=product&p=389"},"modified":"2026-02-09T05:53:25","modified_gmt":"2026-02-09T05:53:25","slug":"one-step-blow-molding-machine-hgy50-v3-ev","status":"publish","type":"product","link":"https:\/\/isbm-molding.com\/de\/produkt\/one-step-blow-molding-machine-hgy50-v3-ev\/","title":{"rendered":"Einstufen-Blasformmaschine HGY50-V3-EV: Pr\u00e4zise 3-Stationen-ISBM-Technologie f\u00fcr PET-Beh\u00e4lter"},"content":{"rendered":"

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Einstufen-Blasformmaschine HGY50-V3-EV: Pr\u00e4zise 3-Stationen-ISBM-Technologie f\u00fcr PET-Beh\u00e4lter<\/h1>\n

Engineered by Ever-power | 20+ Years of Polymer Processing Expertise<\/p>\n<\/div>\n

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Engineering Overview: Redefining Production Efficiency<\/h2>\n

Der HGY50-V3-EV<\/strong> is not just a machine; it is a strategic asset for manufacturers aiming for the premium segment of the packaging market. This Ein-Schritt-Blasformmaschine<\/a> integrates the injection of the preform and the blowing of the bottle into a single, compact unit. This eliminates the reheating phase required in two-step processes, thereby preserving the Intrinsic Viscosity (IV) of the PET and ensuring crystal-clear transparency and superior mechanical strength.<\/p>\n

The core advantage of the HGY50-V3-EV lies in its 3-station architecture<\/strong>. Unlike 4-station machines that consume more floor space and energy, our V3 design optimizes the thermal retention of the preform. By utilizing the residual heat from the injection process, we drastically reduce energy consumption while maintaining a cycle time that rivals larger industrial units. It is the ideal ISBM-Maschine<\/a> for producing high-quality cosmetic containers, pharmaceutical bottles, and premium beverage packaging where surface finish and dimensional accuracy are non-negotiable.<\/p>\n

\"HGY50-V3-EV<\/p>\n

Figure 1: The Ever-power HGY50-V3-EV 3-Station Unit<\/p>\n<\/div>\n<\/div>\n

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Technical Specifications & Machine Parameters<\/h2>\n

In my experience, the reliability of an Spritzstreckblasformmaschine<\/a> is defined by its components. The HGY50-V3-EV is built with top-tier global components to ensure 24\/7 operation stability.<\/p>\n

1. Technische Standardkonfiguration<\/h3>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Component System<\/th>\nSpecification \/ Brand<\/th>\n<\/tr>\n<\/thead>\n
Servo Systems<\/td>\n5 Sets (Inovance \/ MIRLE)<\/td>\n<\/tr>\n
Servomotorleistung<\/td>\n34.8 KW (Inovance \/ WEICHI)<\/td>\n<\/tr>\n
PLC Control<\/td>\nInnovation \/ MIRLE<\/td>\n<\/tr>\n
Drehtellerrotation<\/td>\nYaskawa Servo (Japan) \/ WEICHI Servo + TSUNTIEN Reducer (Taiwan)<\/td>\n<\/tr>\n
Hochdruckventil<\/td>\nParker (USA)<\/td>\n<\/tr>\n
Pneumatikzylinder<\/td>\nAirtak<\/td>\n<\/tr>\n
Temperaturregelung<\/td>\nIntegrated Box Control (High accuracy, stable)<\/td>\n<\/tr>\n
Lead Screw<\/td>\nNSK (Japan)<\/td>\n<\/tr>\n
Blasformstruktur<\/td>\nDual servo motor mold clamping with high-pressure compensation<\/td>\n<\/tr>\n
Gesamtleistung<\/td>\n45.2 KW<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

2. Machine Parameters (HGY50-V3-EV)<\/h3>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parameterelement<\/th>\nValue \/ Description<\/th>\n<\/tr>\n<\/thead>\n
Schraubendurchmesser<\/td>\n40mm (Optional)<\/td>\n<\/tr>\n
Theoretische Einspritzkapazit\u00e4t<\/td>\n239g<\/td>\n<\/tr>\n
Einspritzklemmkraft<\/td>\n50 KN<\/td>\n<\/tr>\n
Blasklemmkraft<\/td>\n100 KN (Single Side)<\/td>\n<\/tr>\n
Oberer Formenhub<\/td>\n280 mm<\/td>\n<\/tr>\n
Unterer Formhub<\/td>\n280 mm<\/td>\n<\/tr>\n
Auswurfschlag<\/td>\n150 mm<\/td>\n<\/tr>\n
Blow Core Stroke<\/td>\n100 mm<\/td>\n<\/tr>\n
Blasform-Schlaganfall<\/td>\n60 + 60 mm<\/td>\n<\/tr>\n
Dimensions (L\u00d7W\u00d7H)<\/td>\n3800 \u00d7 1200 \u00d7 2500 mm<\/td>\n<\/tr>\n
Total Weight<\/td>\n3.5 Tons<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

3. Product Dimension Capabilities<\/h3>\n
\n\n\n\n\n\n\n\n\n
Produktmenge (Kavit\u00e4ten)<\/th>\n1<\/th>\n2<\/th>\n3<\/th>\n4<\/th>\n5<\/th>\n6<\/th>\n<\/tr>\n<\/thead>\n
Bottle Diameter (mm)<\/td>\n100<\/td>\n90<\/td>\n62<\/td>\n45<\/td>\n35<\/td>\n28<\/td>\n<\/tr>\n
Max. Bottle Volume (ml)<\/td>\n2500<\/td>\n1500<\/td>\n900<\/td>\n400<\/td>\n250<\/td>\n100<\/td>\n<\/tr>\n
Max. Bottle Weight (g)<\/td>\n130<\/td>\n65<\/td>\n43<\/td>\n32<\/td>\n26<\/td>\n22<\/td>\n<\/tr>\n
Halsdurchmesser (mm)<\/td>\n60<\/td>\n38<\/td>\n30<\/td>\n27<\/td>\n20<\/td>\n17<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n
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Core Technology: The One-Step ISBM Principle<\/h2>\n

Der Ein-Schritt-PET-Flaschenmaschine<\/a> concept revolutionizes production by performing the entire bottle creation lifecycle on a single turntable index. This is crucial for materials like PETG, PC, and PCTG which are sensitive to reheating cycles.<\/p>\n

\"ISBM<\/div>\n

Operational Process Flow<\/h3>\n
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1. Einspritzstation<\/h4>\n

Molten resin is injected into the preform mold. The neck is formed to exact dimensions, and the body is cooled to a conditioned temperature suitable for stretching.<\/p>\n<\/div>\n

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2. Conditioning (Thermal)<\/h4>\n

In our HGY50-V3-EV, temperature homogenization occurs during the transfer. The preform core is kept warm while the skin is cooled, creating the perfect thermal gradient for biaxial orientation.<\/p>\n<\/div>\n

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3. Stretch & Blow Station<\/h4>\n

A stretch rod mechanically elongates the preform axially, while high-pressure air expands it radially. This biaxial stretching aligns the molecules for maximum strength.<\/p>\n<\/div>\n

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4. Aussto\u00dfstation<\/h4>\n

The finished container is stripped from the lip mold and automatically conveyed out. No manual intervention is required, ensuring hygiene.<\/p>\n<\/div>\n<\/div>\n<\/div>\n

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Strategische Analyse: Ein-Schritt- vs. Zwei-Schritt-Systeme<\/h2>\n

Why choose a Einstufiges Spritzblasformen<\/a> system over the traditional two-step method? The answer lies in efficiency and quality control.<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n
Vergleichsdimension<\/th>\nImmer-Power-Ein-Schritt-ISBM<\/th>\nTraditionelles Zweistufenverfahren (Aufw\u00e4rmen)<\/th>\n<\/tr>\n<\/thead>\n
Prozessablauf<\/td>\nResin to Bottle (Direct)<\/td>\nResin -> Preform -> Storage -> Reheat -> Bottle<\/td>\n<\/tr>\n
Energieeffizienz<\/td>\nHigh (Uses residual injection heat)<\/strong><\/td>\nLow (Requires reheating cooled preforms)<\/td>\n<\/tr>\n
Bottle Aesthetics<\/td>\nPerfect (No scratches, high gloss)<\/strong><\/td>\nRisk of scratches during preform transport<\/td>\n<\/tr>\n
Platzbedarf<\/td>\nKompakt (Ein Ger\u00e4t)<\/td>\nLarge (Injection machine + Blow machine + Storage)<\/td>\n<\/tr>\n
Material Flexibility<\/td>\nExcellent (PET, PC, PP, PETG, Tritan)<\/td>\nLimited (Mostly standard PET)<\/td>\n<\/tr>\n
Schrottrate<\/td>\nLow (Integrated feedback loop)<\/td>\nHigher (Start-up losses in two machines)<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n
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Core Technology Speed-Read: Why HGY50-V3-EV?<\/h2>\n