توضیحات
دستگاه قالبگیری بادی تک مرحلهای HGY50-V3-EV (سه ایستگاهه) | فناوری دقیق ISBM
Core Technology Speed Read
The HGY50-V3-EV is a state-of-the-art دستگاه قالب گیری ضربه ای کششی تزریقی تک مرحله ای designed for high-precision manufacturing. Operating on a fully electric servo platform, this 3-station unit integrates injection, stretching, and blowing into a seamless continuous process. It is engineered to process a wide versatility of materials including PET, PETG, and PC, making it the ideal solution for premium cosmetic and pharmaceutical packaging. With a compact footprint of just 3.8m x 1.2m, it delivers industrial-grade performance while saving valuable factory floor space.
HGY50-V3-EV Overview: The Efficiency Revolution
The HGY50-V3-EV redefines the standards of the دستگاه بطری PET یک مرحله ای market. By adopting a “One Step” methodology, the machine utilizes the residual heat from the injection phase to perform the stretch blow molding immediately. This eliminates the need for reheating preforms, which directly results in an energy consumption reduction of approximately 40% compared to traditional two-step systems.
Key Advantages at a Glance
- Full Servo Precision: Equipped with 5 sets of servo systems (Inovance/Weichi), ensuring injection and clamping accuracy.
- Surface Perfection: The one-step process prevents preform scuffing, ensuring high transparency and barrier properties for the final bottle.
- High Efficiency: Complete automation reduces human error and labor costs while maximizing material utilization.
Technical Specifications: HGY50-V3-EV
Detailed engineering data for our 3-station دستگاه قالب گیری تزریقی تک مرحله ای, optimized for mobile viewing.
1. Machine Parameters
| Item | Specification |
|---|---|
| Model Name | HGY50-V3-EV (3-Station) |
| ظرفیت تزریق نظری | 239 cm³ (Standard 40mm Screw) |
| Screw Diameter Options | 40mm / 50mm / 55mm |
| نیروی بستن تزریق | ۵۰ کیلونیوتن |
| نیروی بستن دمیدن | ۱۰۰ کیلونیوتن (یک طرفه) |
| قدرت موتور سروو | 34.8 KW |
| Heating Power | 10.4 KW |
| ابعاد دستگاه (طول*عرض*ارتفاع) | 3800 * 1200 * 2500 mm |
| وزن دستگاه | ۳.۵ تن |
2. Product Capability Specifications
| حفرهها | حداکثر قطر بطری (میلیمتر) | حداکثر قطر گردن (میلیمتر) | حداکثر حجم (میلیلیتر) |
|---|---|---|---|
| 1 | 100 | 60 | 2500 |
| 2 | 90 | 38 | 1500 |
| 3 | 62 | 30 | 900 |
| 4 | 45 | 27 | 400 |
Deep Dive: The ISBM Technology Advantage
The دستگاه قالب گیری بادی ISBM process integrated into the HGY50-V3-EV is a highly efficient plastic container molding technique. It is widely adopted for producing high-precision, high-demand hollow plastic products such as baby bottles, water cups, and pharmaceutical vials. The core feature is that the three steps of injection, stretching, and blow molding are completed continuously in the same equipment without intermediate steps.
One-Step Process Flow
Injection of Preform
Tail Cutting & Heat Preservation
Stretch Blow Molding
بطری بیرونبر
Why Choose Our HGY50-V3-EV?
- استفاده زیاد از مواد: Less waste material, environmental protection, and low cost.
- خواص فیزیکی برتر: Stretching makes the material molecules orient, which significantly improves compression resistance, barrier properties, and transparency.
- High Precision: Full process automation control reduces human error, suitable for mass production.
رویارویی فناوری: یک مرحلهای در مقابل دو مرحلهای
Understanding the difference between قالبگیری بادی تزریقی تک مرحلهای and the Two-Step method is crucial for calculating ROI.
| ابعاد مقایسه | ISBM تک مرحلهای با قدرت همیشگی | روش سنتی دو مرحلهای |
|---|---|---|
| تداوم فرآیند | Continuous (Resin to Bottle) | Discontinuous (Preform Storage Required) |
| بهرهوری انرژی | High (Saves ~40%) | پایینتر (نیاز به گرم کردن مجدد پریفرمها دارد) |
| کیفیت سطح | Flawless (No Scratches) | خطر ساییدگی در حین حمل و نقل |
| Machine Footprint | Compact (One Machine) | Large (Injection + Reheat Blower) |
| سطح بهداشت | High (No Human Contact) | Risk of Contamination during Storage |
کاربردهای صنعتی
The دستگاه قالب گیری تک مرحله ای is not just for water bottles. It is the gold standard for industries requiring aesthetic perfection. Explore more specialized solutions in our ISBM Machine category.
لوازم آرایشی و مراقبت شخصی
Production of high-end cosmetic bottles using PET/PETG/PCTG with heavy walls and glass-like finishes.
داروسازی
Ideal for medicine bottles and eye drops, ensuring sterility and compliance with packaging regulations.
Food & Baby Products
Manufacturing of baby bottles and wide-mouth food jars using safe materials like PP, PC, and Tritan.
Global Standards & Competitor Benchmarking
Ever-power machines are engineered to match the technical standards of leading Japanese brands. We use premium components like Yaskawa servo motors (Japan), Parker high-pressure valves (USA), and AirTAC cylinders.
وعدهی قدرت ابدی: Our HGY50-V3-EV offers a direct alternative to Japanese machines like ASB-12M, providing compatible mold interfaces and comparable cycle times at a more accessible investment point.
[جنوب شرقی آسیا] تحقیقات تولید در رطوبت شدید
Operating a دستگاه قالب گیری ضربه ای تک مرحله ای in high-humidity environments requires robust dehumidification. The HGY50-V3-EV is designed with an integrated temperature control box that is highly accurate and stable, preventing moisture-related defects in PET processing.
تحلیل سرمایهگذاری: سودآوری ISBM
Switching to our قالبگیری بادی تزریقی تک مرحلهای system offers significant ROI for medium-sized bottling plants:
- صرفهجویی در انرژی: ~40% reduction in electricity bills due to eliminating the reheating phase.
- صرفهجویی در مواد: High precision control allows for lightweighting without sacrificing strength.
- Space Efficiency: The machine occupies only 3.8 x 1.2 meters, reducing facility rental costs.
سوالات متداول مهندسان: سوالات متداول
What materials can the HGY50-V3-EV process?
It handles a wide range including PET, PETG, PC, PCTG, PP, PS, and Tritan.
Is the screw diameter customizable?
Yes, the standard is 40mm, but we offer optional 50mm and 55mm screws depending on shot weight requirements.
What is the total power consumption?
The total power of the machine is 45.2KW, with a heating power of 10.4KW.
Does it support multi-cavity production?
Yes, it supports 1 to 6 cavities depending on bottle size. For example, it can produce 4 cavities of 400ml bottles.
What is the lead time for machine and mold?
We are a professional manufacturer with a complete supply chain. Typical lead time is 60-90 days including mold testing.
مطالعات موردی جهانی: یادداشتهای میدانی
1. Cosmetic Brand (China): Partnered with major brands like Estee Lauder and Proya, providing machines for high-end lotion bottles.
2. Pharmaceutical (Global): Supplied equipment for “Shanliang Eye Drops” packaging, ensuring sterile and precise neck finishes.
3. Beverage Industry (Vietnam): A water bottling plant used our دستگاه ISBM to produce 1.5L PET bottles with a 2-cavity setup, maximizing output in a small space.
4. Baby Products (Brazil): Utilized the machine’s capability to process PC/Tritan for durable, heat-resistant baby bottles.
Gallery: Precision in Motion
خط تولید خود را تکمیل کنید
A pristine blowing process requires contaminant-free air. Enhance your production quality with our industrial-grade کمپرسورهای هوای بدون روغن, specifically designed to pair with our ISBM units for medical and food-grade applications.
آمادهاید تا کارایی بستهبندی خود را ارتقا دهید؟
Contact Ever-power’s engineering team today for a free cycle time calculation and mold design consultation.
