توضیحات
دستگاه قالبگیری بادی تک مرحلهای HGY150-V4-EV: فناوری ممتاز ISBM چهار ایستگاهه برای ظروف PET
Engineered by Ever-power | High-Efficiency 4-Station Architecture | Japanese ASB Compatible
Engineering Overview: The Evolution of 4-Station Precision
In my twenty years of field experience optimizing thermoplastic processing lines, I have witnessed the shift from simple mass production to high-precision, aesthetic-driven manufacturing. The HGY150-V4-EV stands at the forefront of this evolution. As a dedicated دستگاه قالب گیری ضربه ای تک مرحله ای, it integrates the entire bottle-making process—injection, temperature conditioning, stretching/blowing, and ejection—into one seamless, energy-efficient cycle.
Unlike standard 3-station units, the HGY150-V4-EV features a critical Temperature Conditioning Station. This allows for precise thermal manipulation of the preform before blowing, ensuring uniform wall thickness even for complex geometries or heavy-wall cosmetic jars. Engineered by Ever-power to be fully compatible with Japanese ASB-12M molds, this machine offers top-tier performance at a significantly more accessible entry point, maximizing your ROI without compromising on the دستگاه ISBM quality standards required by global pharmaceutical and cosmetic brands.
Figure 1: The Ever-power HGY150-V4-EV 4-Station ISBM Unit
۱. پیکربندی استاندارد فنی
Reliability in continuous manufacturing stems from component quality. The HGY150-V4-EV integrates a global supply chain of top-tier components to ensure stability under 24/7 operation.
| System / Component | Brand / Specification |
|---|---|
| سیستم سروو | Using 10 sets of servo motor control screws |
| قدرت موتور سروو | 102.8KW (Inovance / WEICHI) |
| Control System (PLC) | نوآوری / میرل |
| چرخش صفحه گردان | Yaskawa Servo (Japan) or WEICHI Servo + TSUNTIEN Reducer (Taiwan) |
| ساختار قالب گیری بادی | Dual servo motor mold clamping system with high-pressure compensation |
| شیر فشار بالا | پارکر (ایالات متحده آمریکا) |
| سیلندر پنوماتیک | ایرتک |
| کنترل دما | Integrated Control Box (High accuracy, stable) |
| Screw Heating | حلقه گرمایشی نانو مادون قرمز دور با مصرف انرژی کم (10 کیلووات) |
| پیچ سربی | اناسکی (ژاپن) |
| سازگاری قالب | Compatible with Japanese ASB-12M mould |
| قدرت کل | 112.8 KW |
۲. پارامترها و قابلیتهای ماشین
The HGY150-V4-EV is designed for heavy-duty performance with a focus on precision clamping and rapid cycle times. Note the substantial clamping force and generous stroke lengths.
| Parameter | ارزش |
|---|---|
| قطر پیچ | 50mm (Standard) / Options available |
| ظرفیت تزریق نظری | 392g |
| نیروی بستن تزریق | ۱۵۰ کیلونیوتن |
| نیروی بستن دمیدن | ۲۰۰ کیلونیوتن (یک طرفه) |
| Temp. Regulating Core Stroke | ۲۵۰ میلیمتر |
| Temp. Regulating Barrel Stroke | 230 mm |
| سکته مغزی قالب بالا | ۲۵۰ میلیمتر |
| سکته مغزی قالب پایین | ۲۰۵ میلیمتر |
| سکته مغزی بیرون بر | ۱۷۰ میلیمتر |
| ضربه هسته ای | ۲۵۰ میلیمتر |
| ابعاد دستگاه (طول*عرض*ارتفاع) | 5200 x 1800 x 3300 mm |
| وزن دستگاه | 7 Tons |
Production Capacity Specifications
| مقدار محصول (حفرهها) | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 |
|---|---|---|---|---|---|---|---|---|
| Max Bottle Diameter (mm) | 118 | 80 | 66 | 56 | 54 | 45 | 28 | 26 |
| Max Bottle Height (mm) | 210 | 210 | 210 | 150 | 150 | 150 | 100 | 100 |
| قطر گردن (میلیمتر) | 83 | 62 | 48 | 38 | 32 | 25 | 17 | 15 |
| Max Bottle Volume (ml) | 2500 | 1500 | 900 | 400 | 250 | 100 | 30 | 20 |
| Max Bottle Weight (g) | 130 | 65 | 43 | 32 | 26 | 22 | 18 | 16 |
Core Technology: 4-Station ISBM Process Flow
The قالبگیری بادی تزریقی تک مرحلهای technology is an art of thermal management. The HGY150-V4-EV executes this in four distinct stages on a rotary table, ensuring the PET retains its Intrinsic Viscosity (IV) for maximum strength and clarity.
۱. ایستگاه تزریق
Molten PET is injected into the cavity to form the preform. The neck finish is molded to exact tolerances (crucial for leak-proof sealing), while the body remains hot.
2. Temperature Conditioning
The V4 Advantage: The preform is transferred to a conditioning pot. Here, temperature is homogenized—cooling the skin or heating the core—to create the perfect thermal gradient for stretching.
3. Stretch & Blow
A stretch rod extends the preform axially, followed by high-pressure air expanding it radially against the mold. This biaxial orientation imparts superior mechanical strength and clarity.
۴. بیرون راندن
The finished bottle is stripped from the lip mold and automatically conveyed out. The process is touchless, ensuring hygiene for pharmaceutical applications.
Why Choose the HGY150-V4-EV? Core Advantages
- ✓
Advanced Servo Control: With 10 sets of servo motor control screws, the machine offers unparalleled precision in movement and injection pressure control. - ✓
ASB Compatibility: We understand the market. If you have existing tooling for ASB-12M machines, they can be mounted on the HGY150-V4-EV with minimal to no modification, saving you tens of thousands in tooling costs. - ✓
Energy Efficiency: Utilizing Nano-far-infrared heating rings and servo-driven systems, we reduce energy consumption significantly compared to traditional hydraulic systems. - ✓
خطوط جداکننده نامرئی: Our 200KN clamping force with high-pressure compensation ensures that even heavy-wall cosmetic jars have a seamless finish.
تحلیل استراتژیک: سیستمهای یک مرحلهای در مقابل سیستمهای دو مرحلهای
| ابعاد مقایسه | ISBM تک مرحلهای با قدرت همیشگی | دو مرحلهای سنتی (گرم کردن مجدد) |
|---|---|---|
| جریان فرآیند | Resin -> Bottle (Integrated) | Resin -> Preform -> Cool -> Reheat -> Bottle |
| بهرهوری انرژی | بالا (Uses latent injection heat) | Low (Wastes energy reheating preforms) |
| کیفیت سطح | Flawless (No scuffing/scratches) | Risk of transport scratches on preforms |
| Applicable Materials | PET, PETG, PC, Tritan, PPSU, PP | Mostly limited to PET/PP |
| فضای مورد نیاز | جمع و جور (یک دستگاه) | Large (Requires Injection unit + Blow unit + Storage) |
| سطح بهداشت | Medical/Food Grade (Touchless) | Standard (Exposed to open air storage) |
کاربردهای صنعتی
لوازم آرایشی و مراقبت شخصی
The دستگاه بطری PET یک مرحله ای excels in producing heavy-wall cream jars, mascara containers, and high-clarity lotion bottles. The lack of reheating ensures zero haze, providing a glass-like aesthetic essential for luxury branding.
داروسازی
From eye drops to pill bottles, the HGY150-V4-EV ensures neck precision for child-resistant caps. The enclosed process meets strict GMP requirements.
Specialty Beverages
Ideal for mini-liquor bottles (50ml) and premium juice containers where unique shapes and precise volumes are required.
Power System Selection Summary: Ever-power vs. Competitors
Many clients ask how we compare to Japanese giants like ASB or Aoki. The answer is simple: We offer 95% of the capability at 60% of the cost.
The Ever-power Guarantee: Our HGY150-V4-EV is built with the same global components (Yaskawa, Parker, NSK) found in more expensive machines. We don’t cut corners on hardware; we optimize manufacturing overhead to pass savings to you.
ROI Case: Medium Beverage Plant
Switching from purchasing preforms to an in-house تجهیزات قالب گیری ضربه ای تک مرحله ای setup:
- صرفهجویی در مواد: Pellet cost is ~25% lower than preform cost.
- صرفهجویی در انرژی: Elimination of reheat tunnel saves ~35% electricity.
- Payback Period: Typically 12-16 months for a single HGY150-V4-EV unit running 2 shifts.
[North America] Extreme Condition Resilience
For our clients in varying climates, the HGY150-V4-EV is equipped with an advanced hydraulic oil cooling loop. Whether you are operating in the humid summers of Florida or the freezing winters of Minnesota, the system maintains a stable oil temperature of 40-50°C, ensuring consistent clamp pressure and cycle times.
انطباق: CE Certified, UL Electrical Standards compliant upon request.
Engineer’s FAQ
Can I use my existing ASB-12M molds?
Yes, absolutely. The HGY150-V4-EV is engineered with the same platen layout and mounting points. You can transfer your legacy molds directly to our machine.
What materials can this machine process?
Beyond standard PET, it effectively handles PETG, PC (Polycarbonate), PP (Polypropylene), and Tritan. The screw geometry can be customized for specific resins.
What is the maintenance schedule?
We recommend a hydraulic oil change every 5,000 hours and a daily check of the lubrication points. The auto-lube system handles most moving parts.
Global Case Studies: Engineer Field Notes
آمریکا: ویالهای دارویی
“Replaced 3 older units. The cleanroom footprint reduction was massive.” – Production Manager, NJ
Brazil: Premium Cosmetics
“The conditioning station allows us to mold heavy-bottom jars without defects.” – Plant Lead, São Paulo
Germany: Bio-resins
“Handling PLA was difficult until we tried the V4’s precise temp control.” – Engineer, Munich
India: Baby Bottles
“Producing PPSU baby bottles requires high heat. The V4 handles it perfectly.” – Director, Mumbai
Vietnam: Beverage
“Reliable output in a hot climate. The oil cooling is robust.” – Tech Lead, Hanoi
Swipe to view more client success stories
خط تولید خود را تکمیل کنید
Ensure contamination-free air for your blowing process with our specialized Oil-Free Air Compressor.
Ready to Upgrade Your Production?
Don’t let outdated machinery hold you back. Experience the precision of the HGY150-V4-EV and see why global manufacturers trust Ever-power.
