विवरण
One Step Injection Stretch Blow Molding Machine HGY250-V4-B: High-Output Double-Row 4-Station ISBM Technology
Engineered by Ever-power | Double-Bank Cavitation (Up to 28 Cavities) | 680g Shot Capacity
Engineering Overview: The “Double-Row” Productivity Multiplier
In the high-volume production of small-format containers—such as pharmaceutical vials, hotel amenities, and mini-liquor bottles—cycle time is only half the battle. The real victory lies in cavitation density. As an engineer who has spent two decades optimizing वन स्टेप ब्लो मोल्डिंग मशीन layouts, I present the HGY250-V4-B. This is not just a standard machine; it is a “Double-Row” (Double Bank) powerhouse designed to effectively double your output per footprint.
The HGY250-V4-B operates on a 4-station rotary indexing system but utilizes a specialized mold layout that accommodates two rows of cavities. This allows for an astounding 16 to 28 cavities for bottles under 100ml, while maintaining a robust 300KN Injection Clamping Force. By injecting a massive theoretical shot weight of 680g, this machine is specifically engineered for manufacturers who need to produce millions of units of high-quality, flash-free PET or PETG containers annually without investing in multiple standard machines. It is the ultimate high-efficiency solution in the आईएसबीएम मशीन sector.
Figure 1: The Ever-power HGY250-V4-B Double-Row High Output Unit
1. तकनीकी मानक विन्यास
To handle the stress of double-row molding, the HGY250-V4-B is reinforced with heavy-duty hydraulics and high-torque servos. We utilize top-tier global components to ensure 24/7 reliability under high-load conditions.
| सिस्टम / घटक | ब्रांड / विनिर्देश |
|---|---|
| सर्वो प्रणाली | 3 sets of servo pump systems |
| सर्वो मोटर पावर | 67.7KW (Inovance / WEICHI) |
| नियंत्रण प्रणाली (पीएलसी) | Inovance / MIRLE (Dual-core processing for multi-cavity logic) |
| टर्नटेबल रोटेशन | Yaskawa Servo (Japan) or WEICHI Servo + TSUNTIEN Reducer |
| ब्लो मोल्डिंग संरचना | Hydraulic cylinder or Dual servo motor mold clamping with high-pressure compensation |
| उच्च दाब वाल्व | पार्कर (यूएसए) |
| न्यूमेटिक सिलेंडर | Airtak (Germany/Taiwan Technology) |
| तापमान नियंत्रण | Integrated Control Box (Multi-zone control for double row preforms) |
| हाइड्रोलिक नियंत्रण | यूकेन (ताइवान) प्रेशर कंट्रोल वाल्व |
| स्क्रू हीटिंग | Nano-far-infrared energy-saving heating ring (15KW) |
| इंजेक्शन इकाई नियंत्रण | Single cylinder control (Hydraulic or Servo Melt Motor) |
| Oil Tube | Imported material from Italy |
| कुल शक्ति | 82.7 KW |
2. Machine Parameters: High Capacity Specs
The HGY250-V4-B is defined by its massive shot capacity and specialized stroke lengths to accommodate the double-row mold configuration.
| पैरामीटर | कीमत |
|---|---|
| पेंच का व्यास | 60mm (Standard) / Options: 50, 55mm |
| सैद्धांतिक इंजेक्शन क्षमता | 680g (Range: 315 – 480 cm³) |
| इंजेक्शन क्लैम्पिंग बल | 300 केएन |
| ब्लोइंग क्लैम्पिंग फोर्स | 250 KN (Single Side) |
| ऊपरी मोल्ड स्ट्रोक | 600 mm |
| लोअर मोल्ड स्ट्रोक | 200 mm |
| तापमान विनियमन कोर स्ट्रोक | 250 मिमी |
| तापमान विनियमन बैरल स्ट्रोक | 250 मिमी |
| टेक-आउट स्ट्रोक | 200 mm |
| ब्लो कोर स्ट्रोक | 300 मिमी |
| ब्लो मोल्ड स्ट्रोक | 75 + 75 मिमी |
| तेल टैंक की मात्रा | 300 लीटर |
| मशीन के आयाम (लंबाई*चौड़ाई*ऊंचाई) | 5200 x 2500 x 3800 mm |
| मशीन वजन | 16 Tons |
Production Capacity: Double-Row Cavity Matrix
This table demonstrates the “Double-Row” advantage. Note the high cavitation counts (14, 16, 20, 24, 28) available for smaller diameters.
| उत्पाद की मात्रा (कैविटी) | 8 | 10 | 12 | 14 | 16 | 20 | 24 | 28 |
|---|---|---|---|---|---|---|---|---|
| बोतल का अधिकतम व्यास (मिमी) | 85 | 85 | 79 | 66 | 54 | 45 | 37 | 25 |
| बोतल की अधिकतम ऊंचाई (मिमी) | 260 | |||||||
| गर्दन का व्यास (मिमी) | 58 | 56 | 48 | 38 | 32 | 26 | 24 | 15 |
| बोतल की अधिकतम मात्रा (मिलीलीटर) | 1000 | 900 | 800 | 600 | 400 | 250 | 100 | 50 |
| बोतल का अधिकतम वजन (ग्राम में) | 55 | 44 | 36 | 32 | 28 | 25 | 20 | 15 |
Core Technology: 4-Station Double-Row ISBM Process
The वन स्टेप पीईटी बोतल मशीन maximizes quality by controlling the polymer’s thermal history. The HGY250-V4-B employs a unique 4-station process that handles two rows of bottles simultaneously, doubling throughput without sacrificing precision.
1. Double-Row Injection
Molten PET is injected into a double-row cavity plate. The 300KN क्लैम्पिंग बल and 680g shot capacity ensure equal pressure across all 28 cavities (in max configuration), preventing short shots.
2. Uniform Conditioning
The double row of preforms is transferred to the conditioning station. Advanced thermal regulation ensures that inner and outer rows receive identical heat profiles for consistent stretching.
3. Precision Stretch & Blow
Stretch rods extend the preforms axially while 2.0-3.5 Mpa air expands them. The 250KN Blow Clamping Force ensures zero parting lines, even when molding 28 bottles at once.
4. Mass Ejection
Finished bottles are stripped from the lip molds. The touchless process makes this machine ideal for high-volume pharmaceutical and food-grade applications.
Why Choose the HGY250-V4-B? Core Advantages
- ✓
Extreme Cavitation (Double Bank): While most machines stop at 12 or 16 cavities, the V4-B pushes to 28 cavities for small diameter products (25mm), fundamentally changing the economics of vial production. - ✓
High Shot Weight (680g): This allows for heavy-wall, high-quality manufacturing even in high-cavity setups. You don’t have to sacrifice bottle weight/quality for quantity. - ✓
Energy Dynamics: Despite the high output, the servo-driven system ensures that energy is only consumed during movement, reducing the cost-per-bottle significantly compared to running two smaller machines. - ✓
Space Efficiency: You get double the production output of a standard machine in a footprint of just 5.2m x 2.5m.
रणनीतिक विश्लेषण: एक-चरणीय बनाम दो-चरणीय प्रणालियाँ
| तुलना आयाम | एवर-पावर वन-स्टेप आईएसबीएम | पारंपरिक दो-चरणीय (पुनः गर्म करना) |
|---|---|---|
| प्रक्रिया प्रवाह | रेजिन -> बोतल (एकीकृत) | रेजिन -> प्रीफॉर्म -> ठंडा करना -> दोबारा गर्म करना -> बोतल में भरना |
| ऊर्जा दक्षता | उच्च (गुप्त इंजेक्शन ऊष्मा का उपयोग करता है) | कम ऊर्जा खपत (प्रीफॉर्म को दोबारा गर्म करने में ऊर्जा की बर्बादी होती है) |
| सतही गुणवत्ता | बेदाग (कोई खरोंच या निशान नहीं) | प्रीफॉर्म पर परिवहन के दौरान खरोंच लगने का खतरा |
| लागू सामग्री | पीईटी, पीईटीजी, पीसी, ट्राइटन, पीपीएसयू, पीपी | मुख्यतः पीईटी/पीपी तक सीमित |
| Small Bottle Efficiency | Excellent (Double row handles small preforms well) | Poor (Reheating small preforms is unstable) |
| स्वच्छता स्तर | चिकित्सा/खाद्य श्रेणी (स्पर्श रहित) | मानक (खुली हवा में भंडारण के संपर्क में) |
उद्योग अनुप्रयोग
Pharmaceuticals (Vials & Droppers)
The वन स्टेप इंजेक्शन ब्लो मोल्डिंग machine is the industry standard for 5ml-20ml eye drop and vaccine bottles. The HGY250-V4-B’s 28-cavity capability maximizes output for these small, high-precision items.
Hotel Amenities
Perfect for 30ml-50ml shampoo and lotion bottles. The double-row setup allows for massive daily production volumes required by global hotel chains.
Mini-Liquor / Spirits
Ideal for 50ml PET spirit bottles (airline bottles). The heavy injection weight allows for thick walls that mimic glass, while the high cavitation keeps unit costs low.
विद्युत प्रणाली चयन सारांश: एवरपावर बनाम प्रतिस्पर्धी
Compared to single-row machines from competitors, the HGY250-V4-B offers a significant leap in productivity.
एवर-पावर गारंटी: We use the same high-end servo systems (Yaskawa/Inovance) as premium brands, but our double-bank design allows you to produce 50-80% more product in the same amount of floor space.
ROI Case: Eye Drop Vial Manufacturer
Switching from a standard 8-cavity machine to the HGY250-V4-B (24-cavity setup for 15ml vials):
- Output Increase: 300% increase in bottles per cycle.
- ऊर्जा बचत: You are running one machine instead of three to get the same output.
- वापसी की अवधि: Typically 8-12 months due to the massive volume capability.
[Global] Extreme Condition Resilience
For our clients in varying climates, the HGY250-V4-B is equipped with a high-capacity machine oil cooler (0.3-0.4 Mpa water pressure required). Whether you are operating in the heat of India or the cold of Russia, the system maintains a stable oil temperature of 20-25°C, ensuring consistent clamp pressure and cycle times.
अनुपालन: अनुरोध करने पर CE प्रमाणित और UL विद्युत मानकों के अनुरूप उपलब्ध।
इंजीनियरों के लिए अक्सर पूछे जाने वाले प्रश्न
What is the benefit of a “Double Row” or “Double Bank” machine?
It allows you to fit more cavities into the mold by staggering them or placing them in two parallel lines. This is the only way to achieve high cavitation (20+) for small bottles on a machine of this size.
Can I run large bottles on this machine too?
Yes, you can run larger bottles (up to 1L) by using a mold with fewer cavities (e.g., 8 cavities). However, the machine is optimized for high-volume small containers.
Does the double row setup affect temperature conditioning?
No, our conditioning station is specifically designed with multi-zone heating/cooling to ensure that the inner row and outer row of preforms receive the exact same thermal treatment.
वैश्विक केस स्टडी: इंजीनियर फील्ड नोट्स
South Korea: 10ml Vials
“Running 24 cavities of eye drop bottles. The precision is incredible for such high output.” – Plant Manager, Seoul
Turkey: Hotel Amenities
“We supply hotel chains. The HGY250-V4-B allowed us to double production without buying two machines.” – Director, Istanbul
Mexico: Mini-Tequila
“50ml heavy-wall PET bottles. The machine handles the 16-cavity mold with ease.” – Ops Lead, Jalisco
India: Syrup Bottles
“The cooling system handles our hot summers perfectly. Output is stable.” – Tech Lead, Gujarat
Indonesia: Cosmetics
“High cavitation for mascara tubes. No other machine offered this output at this price.” – Production Head, Jakarta
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Maximize Your Output Density
Don’t limit your production to single rows. Experience the efficiency of the HGY250-V4-B Double Bank machine.
