विवरण
One Step Blow Molding Machine HGY200-V4-B: The AOKI-250 Compatible Heavy-Duty ISBM Solution
Engineered by Ever-power | 4-Station Precision | 300KN Injection Clamping | 250KN Blow Clamping
Engineering Overview: Breaking the Mold Compatibility Barrier
In my two decades of optimizing polymer processing lines, the most common bottleneck I’ve encountered isn’t cycle time—it’s tooling flexibility. Many manufacturers are locked into expensive ecosystems. The एचजीवाई200-वी4-बी is Ever-power’s strategic answer to this challenge. This is a heavy-duty, 4-station वन स्टेप ब्लो मोल्डिंग मशीन specifically engineered to be fully compatible with Japanese AOKI-250 molds.
This machine is a powerhouse. Unlike standard 4-station units, the V4-B variant is reinforced to handle massive cavitation (up to 12 cavities for small vials) and heavy-weight containers. It boasts a 300KN Injection Clamping Force and an upgraded 250KN Blow Clamping Force (higher than the standard V4’s 200KN). This additional clamping power allows for the production of wide-mouth jars and thick-walled cosmetic containers without parting line expansion or flash, even when using materials with high viscosity like PC or PCTG. It is the ultimate वन स्टेप पीईटी बोतल मशीन for manufacturers seeking to expand capacity using their existing high-value Japanese tooling.
Figure 1: The Ever-power HGY200-V4-B (AOKI-250 Compatible Model)
1. तकनीकी मानक विन्यास
We do not compromise on kinetics or thermal control. The HGY200-V4-B integrates a “Who’s Who” of global engineering components to ensure it matches the reliability of the Japanese machines it is designed to complement.
| सिस्टम / घटक | ब्रांड / विनिर्देश |
|---|---|
| सर्वो प्रणाली | 3 sets of servo pump systems |
| सर्वो मोटर पावर | 49.2 किलोवाट (इनोवेंस / वीची) |
| नियंत्रण प्रणाली (पीएलसी) | Inovance / MIRLE (High-speed logic processing) |
| टर्नटेबल रोटेशन | यास्कावा सर्वो (जापान) या वेइची सर्वो + त्सुनटियन रेड्यूसर (ताइवान) |
| ब्लो मोल्डिंग संरचना | उच्च दाब क्षतिपूर्ति के साथ हाइड्रोलिक सिलेंडर या डुअल सर्वो मोटर मोल्ड डैम्पिंग सिस्टम |
| उच्च दाब वाल्व | पार्कर (यूएसए) |
| न्यूमेटिक सिलेंडर | Airtak (Germany/Taiwan Technology) |
| तापमान नियंत्रण | Integrated Control Box (High accuracy for consistent viscosity) |
| हाइड्रोलिक नियंत्रण | यूकेन (ताइवान) प्रेशर कंट्रोल वाल्व |
| स्क्रू हीटिंग | Nano-far-infrared energy-saving heating ring (15KW) |
| इंजेक्शन इकाई नियंत्रण | Single cylinder control (Hydraulic or Servo Melt Motor options) |
| मोल्ड अनुकूलता | Compatible with Japanese AOKI-250 mould |
| कुल शक्ति | 64.2 KW |
2. Machine Parameters: The Heavy-Duty Specification
The “B” in V4-B signifies enhanced capability. Note the increased shot weight (442g) and Blow Clamping Force (250KN) compared to standard models, designed for the rigors of AOKI tooling requirements.
| पैरामीटर | कीमत |
|---|---|
| पेंच का व्यास | 50 मिमी (मानक) / विकल्प: 40, 55, 60 मिमी |
| सैद्धांतिक इंजेक्शन क्षमता | 442g (High volume capacity) |
| इंजेक्शन क्लैम्पिंग बल | 300 केएन |
| ब्लोइंग क्लैम्पिंग फोर्स | 250 KN (Upgraded for heavy molds) |
| ऊपरी मोल्ड स्ट्रोक | 600 mm |
| लोअर मोल्ड स्ट्रोक | 350 mm |
| तापमान विनियमन कोर स्ट्रोक | 300 मिमी |
| तापमान विनियमन बैरल स्ट्रोक | 350 mm |
| टेक-आउट स्ट्रोक | 175 मिमी |
| ब्लो कोर स्ट्रोक | 300 मिमी |
| ब्लो मोल्ड स्ट्रोक | 75 + 75 मिमी |
| तेल टैंक की मात्रा | 300 लीटर |
| मशीन के आयाम (लंबाई*चौड़ाई*ऊंचाई) | 4800 x 2000 x 3800 mm |
| मशीन वजन | 13 टन |
Production Capacity: Versatility from Jars to Vials
| उत्पाद की मात्रा (कैविटी) | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 10 | 12 |
|---|---|---|---|---|---|---|---|---|---|---|
| बोतल का अधिकतम व्यास (मिमी) | 118 | 110 | 105 | 100 | 68 | 65 | 48 | 45 | 38 | 26 |
| बोतल की अधिकतम ऊंचाई (मिमी) | 280 (Increased Height) | 150 | 100 | |||||||
| गर्दन का व्यास (मिमी) | 90 | 90 | 90 | 65 | 38 | 32 | 26 | 25 | 23 | 15 |
| बोतल की अधिकतम मात्रा (मिलीलीटर) | 2500 | 1500 | 900 | 750 | 350 | 200 | 100 | 50 | 30 | 20 |
| बोतल का अधिकतम वजन (ग्राम में) | 150 | 65 | 45 | 35 | 30 | 28 | 25 | 20 | 15 | 10 |
4-Station Process Principle: The ISBM Advantage
The ISBM Blow Molding Machine maximizes quality by controlling the polymer’s thermal history. The HGY200-V4-B employs a 4-station rotary table layout, ensuring that the preform is conditioned to the exact optimal temperature before stretching.
1. इंजेक्शन स्टेशन
PET/PCTG is injected into the cavity. The 300KN क्लैम्पिंग बल is critical here, allowing for high-pressure injection needed for precision necks and thin-wall preforms without flash.
2. कंडीशनिंग स्टेशन
The “Heart” of the 4-station process. The preform is thermally equalized. We can heat the core or cool the skin, creating the perfect profile for difficult shapes like oval bottles or off-center necks.
3. खिंचाव और फूंक मारना
A stretch rod extends the preform axially, while air expands it radially. The upgraded 250KN Blow Clamping Force ensures the mold stays shut under high pressure, eliminating parting lines.
4. निष्कासन
The finished container is stripped from the lip mold. The HGY200-V4-B features an extended take-out stroke (175mm) to accommodate taller bottles (up to 280mm).
Why Choose the HGY200-V4-B? Core Advantages
- ✓
AOKI-250 Mold Compatibility: This is the defining feature. We have engineered the platen dimensions, tie-bar spacing, and stroke lengths to perfectly match the AOKI-250. You can run your legacy molds immediately. - ✓
Superior Clamping Power: With 300KN Injection and 250KN Blow clamping, this machine outperforms standard market alternatives, ensuring flash-free production of heavy-weight jars. - ✓
Energy Dynamics: We use Nano-far-infrared heating rings (15KW) which penetrate the barrel deeper and faster than standard ceramic heaters, saving ~30% on heating costs. - ✓
Versatility: From 12-cavity eye drop vials to 4-cavity 750ml sport bottles, the machine adapts. The increased bottle height allowance (280mm) opens up new market segments.
रणनीतिक विश्लेषण: एक-चरणीय बनाम दो-चरणीय प्रणालियाँ
| तुलना आयाम | एवर-पावर वन-स्टेप आईएसबीएम | पारंपरिक दो-चरणीय (पुनः गर्म करना) |
|---|---|---|
| प्रक्रिया प्रवाह | रेजिन -> बोतल (एकीकृत) | रेजिन -> प्रीफॉर्म -> ठंडा करना -> दोबारा गर्म करना -> बोतल में भरना |
| ऊर्जा दक्षता | उच्च (गुप्त इंजेक्शन ऊष्मा का उपयोग करता है) | कम ऊर्जा खपत (प्रीफॉर्म को दोबारा गर्म करने में ऊर्जा की बर्बादी होती है) |
| सतही गुणवत्ता | बेदाग (कोई खरोंच या निशान नहीं) | प्रीफॉर्म पर परिवहन के दौरान खरोंच लगने का खतरा |
| लागू सामग्री | पीईटी, पीईटीजी, पीसी, ट्राइटन, पीपीएसयू, पीपी | मुख्यतः पीईटी/पीपी तक सीमित |
| स्थान की आवश्यकता | कॉम्पैक्ट (एक मशीन) | बड़ा (इंजेक्शन यूनिट + ब्लो यूनिट + स्टोरेज की आवश्यकता है) |
| Scrap Rate | Low (Closed loop feedback) | Higher (Preform defects + Blow defects) |
उद्योग अनुप्रयोग
उच्च श्रेणी के सौंदर्य प्रसाधन
The वन स्टेप इंजेक्शन ब्लो मोल्डिंग process is the only way to achieve glass-like clarity for thick-walled cosmetic jars. The HGY200-V4-B’s 250KN blow clamp eliminates the “parting line visibility” issue common in lower-end machines.
दवाइयों
From 20ml eye drop vials (12 cavities) to 500ml syrup bottles. The touchless “pellet-to-bottle” process guarantees ISO-standard hygiene levels.
Tritan™ & Sports Bottles
Tritan and PC require precise temperature control to avoid hazing. Our 4-station conditioning allows for exact thermal profiling to maintain the clarity of these expensive resins.
Power System Selection Summary: Ever-power vs. AOKI/ASB
We respect the Japanese pioneers. However, Ever-power offers a compelling alternative: 95% of the performance at 60% of the investment cost.
एवर-पावर गारंटी: The HGY200-V4-B isn’t a “cheap copy.” It uses the same Yaskawa servos, Parker valves, and NSK screws. We simply optimize the manufacturing overhead.
ROI Case: Cosmetic Jar Manufacturer
प्रीफॉर्म खरीदने के बजाय इन-हाउस उत्पादन प्रणाली अपनाने की ओर अग्रसर होना वन स्टेप ब्लो मोल्डिंग उपकरण स्थापित करना:
- Tooling Savings: If you already own AOKI-250 molds, you save $30,000-$50,000 immediately by not needing new molds.
- सामग्री की बचत: पेलेट की लागत प्रीफॉर्म की लागत से लगभग 25% कम है।
- वापसी की अवधि: With existing molds, the ROI is often achieved in under 10 months.
[Global] Extreme Condition Resilience
For our clients in varying climates, the HGY200-V4-B is equipped with an advanced hydraulic oil cooling loop. Whether you are operating in the humid summers of Southeast Asia or the freezing winters of Russia, the system maintains a stable oil temperature of 40-50°C, ensuring consistent clamp pressure and cycle times.
अनुपालन: अनुरोध करने पर CE प्रमाणित और UL विद्युत मानकों के अनुरूप उपलब्ध।
इंजीनियरों के लिए अक्सर पूछे जाने वाले प्रश्न
Can I really use my AOKI-250 molds without modification?
Yes. The platen layout, tie-bar spacing, and daylight opening are engineered to match. In some rare cases with very old molds, minor adaptor plates might be needed, but 99% of AOKI-250 molds fit directly.
What is the max shot weight?
The machine boasts a theoretical injection capacity of 442g, which is significantly higher than many standard competitors, allowing for very thick-walled luxury containers.
Do you provide installation?
Yes, we send engineers globally for installation, commissioning, and training of your staff.
वैश्विक केस स्टडी: इंजीनियर फील्ड नोट्स
Thailand: Retrofit Success
“We had 5 AOKI machines and needed to expand. The HGY200-V4-B ran our existing molds perfectly.” – Plant Manager, Bangkok
Brazil: Heavy Jars
“The 250KN blow clamp solved our flashing issue on the 200g cream jars.” – Tech Director, São Paulo
Germany: Energy Saving
“The servo system reduced our electricity bill by 35% compared to our older hydraulic units.” – Ops Lead, Hamburg
Vietnam: High Volume
“Running 12 cavities for eye drops, stable cycle times 24/7.” – Production Head, Hanoi
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अपनी उत्पादन लाइन पूरी करें
हमारी विशेष सेवाओं के साथ अपनी ब्लोइंग प्रक्रिया के लिए प्रदूषण-मुक्त हवा सुनिश्चित करें। तेल रहित एयर कंप्रेसर.
Leverage Your Existing Tooling Today
Don’t let high machine costs stall your expansion. Experience the precision and compatibility of the HGY200-V4-B.
