Deskripsi
ZQ80 Injection Blow Molding Machine
European-Style 80T IBM System — Direct Replacement for SUMA 85iB | Zero-Waste Precision Molding for 1ml–1000ml Containers
Product Overview
Itu ZQ80 Injection Blow Molding Machine represents Ever-power Machinery’s mid-range European-style IBM platform, delivering 80 tons of injection clamping force for demanding hollow-container production. Engineered as a performance-matched alternative to the SUMA 85iB, the ZQ80 occupies a critical position in the ZQ series lineup — bridging the gap between compact entry-level systems and heavy-duty industrial platforms.
With a 466-gram injection capacity and an 800×400mm platen footprint, this machine targets manufacturers producing medium-volume pharmaceutical vials, cosmetic jars, food-grade bottles, and chemical containers ranging from 1ml to 1000ml. The full European-style frame architecture delivers clamping force 20%–30% above industry averages for the same tonnage class, while the standard high-precision angle divider synchronizes mold opening, closing, and turret lifting with exceptional repeatability.
A defining characteristic of the ZQ80 is its unique pressurized clamping structure. The booster cylinder remains inactive during mold open-close cycles, and the hydraulic double system comes as standard equipment. This engineering choice translates to energy savings of 20%–30% compared to conventional IBM architectures — a decisive advantage for operations running extended production shifts.
Please note: SUMA is a registered trademark of its respective owner. The ZQ80 is an independently developed and manufactured product by Ever-power Machinery. We reference the SUMA 85iB solely to help buyers identify compatible equipment based on clamping capacity and production envelope. Ever-power does not distribute original SUMA products, and this cross-reference is provided strictly for customer convenience without any intent of trademark infringement.
Technical Specifications
| Barang | Satuan | ZQ80 |
|---|---|---|
| Sistem Injeksi | ||
| Diameter Sekrup | mm | 55 |
| Sekrup L/D | — | 22:1 |
| Injection Weight | G | 466 |
| Daya Pemanas | kW | 11 |
| Number of Barrel Zones | — | 4+N |
| Injection Stroke | mm | 180 |
| Sistem Penjepit | ||
| Clamping Force of Injection | kN | 800 |
| Opening Stroke for Injection | mm | 140 |
| Clamping Force of Blowing | kN | 120 |
| Opening Stroke for Blowing | mm | 140 |
| Lifting Height of Rotary Table | mm | 70 |
| Mold Specifications | ||
| Max. Platen Size (L×W) | mm | 800×400 |
| Mold Thickness | mm | 280 |
| Dia. of Bottle | mm | 120 |
| Bottle Height | mm | 220 |
| Suitable Bottle Height | mm | 1–2000 |
| Stripping Stroke | mm | 230 |
| Sistem Hidrolik | ||
| Tekanan Hidraulik | MPa | 14 |
| Motor Power | kW | 18.5 + 18.5 |
| Dry Cycle | s | 4 |
| Daya Total | kW | 55 |
| Operating Power | % | 52–70 |
| General Specifications | ||
| Min. Air Pressure (Compressed) | MPa | 0.8–1.2 |
| Compressed Air Capacity | m³/min | 0.8 |
| Water Flowage | m³/h | 4 |
| Cooling Water Pressure | MPa | 0.3–0.4 |
| Dimension (L×W×H) | m | 4.5×1.6×2.0 |
| Net Weight | Ton | 10 |
Mold Cavitation Reference
The ZQ80 accommodates high-cavity molds that dramatically boost output for smaller container formats. With 20 cavities for 10ml bottles, production rates can reach approximately 18,000 units per hour under optimized cycle conditions.
| Approx. Volume | 10 ml | 30 ml | 60 ml | 100 ml | 250 ml | 500 ml | 1000 ml |
|---|---|---|---|---|---|---|---|
| Max. Cavitation | 20 | 18 | 14 | 12 | 8 | 5–6 | 3–4 |
Compatibility & Interchangeability
The ZQ80 is positioned within the 80-ton IBM segment alongside several established competitors. Below is an objective cross-reference to assist procurement teams in evaluating equivalent machines:
| Spesifikasi | Ever-power ZQ80 | SUMA 85iB | Jomar IBM85S | Uniloy UIB120 | Bloma IBM85 |
|---|---|---|---|---|---|
| Clamping Force | 800 kN | 720 kN | 680 kN | — | 700 kN |
| Diameter Sekrup | 55 mm | 50/60 mm | 55 mm | — | 50 mm |
| Injection Weight | 466 g | 333/480 g | 300 g | — | 310/280 g |
| Mold Size (L×W) | 800×400 mm | 700×400 mm | 464×749 mm | — | 620×430 mm |
| Machine Dimension | 4.5×1.6×2.0 m | 4.5×2.0×2.6 m | 3.33×1.94×3.41 m | — | 620×430×2.55 m |
Disclaimer: SUMA, Jomar, Uniloy, and Bloma are trademarks of their respective owners. Ever-power manufactures independent equipment. Specifications are provided for cross-reference only to facilitate customer equipment selection.
Application Scenarios
Pharmaceutical & Medical Packaging
The ZQ80 excels at producing multi-cavity pharmaceutical bottles with exacting dimensional tolerances. From 10ml eye-dropper bottles in 20-cavity molds to 250ml cough syrup containers, the injection blow process guarantees contamination-free production with no flash or scrap. The 100% sealed neck finish meets USP Class VI and FDA 21 CFR requirements for direct drug contact.
Cosmetic & Skincare Containers
Premium cosmetic brands demand flawless surface aesthetics. The ZQ80 produces high-transparent PS jars and opaque PP lotion bottles with mirror-grade exterior surfaces. The absence of pinch-off lines and flash marks eliminates secondary trimming operations, preserving the pristine finish demanded by luxury packaging standards.
Food & Beverage Bottles
Edible oil, sauce, and condiment producers benefit from the ZQ80’s ability to mold food-grade HDPE and PP containers with consistent wall thickness. The zero-waste process aligns with sustainability commitments, while the robust 800kN clamping force ensures dimensional stability during high-speed filling-line operations.
Household & Industrial Chemicals
Detergent, disinfectant, and automotive fluid containers require chemical resistance and structural durability. The ZQ80’s optimized hot runner system and precise temperature control enable processing of chemically resistant polymers including HDPE, PP, and specialty grades, producing containers that withstand aggressive contents and extended shelf life.
Material & Construction
Every ZQ80 is built with component-grade materials selected for decades of reliable service:
- Injection Mold Assembly: S136 imported steel alloy or domestic 4Cr13 stainless steel, vacuum heat-treated to HRC 48–52 for exceptional wear resistance against abrasive polymer compounds.
- Blow Mold Cavities: Optional high-conductivity aluminum alloy for accelerated cooling cycles, or hardened steel for maximum durability in high-cavity configurations.
- Hot Runner Manifold: Internally balanced flow channels with individual zone PID control, minimizing gram-weight deviation to within ±1.5% across all cavities.
- Core Rod System: Proprietary mandrel geometry with spiral cooling circuits, maintaining core temperature uniformity within ±2°C for consistent bottle interior surface quality.
- Machine Base Frame: Stress-relieved welded steel construction with vibration-damping mounts. The European-style layout distributes clamping loads evenly, preventing platen deflection under full 800kN force.
- Hydraulic Power Unit: Dual 18.5kW servo-controlled pump system with proportional valves, delivering 14 MPa system pressure with energy recovery during deceleration phases.
Compliance & Safety
Ever-power Machinery adheres to internationally recognized quality and safety frameworks:
- CE Marking (ECM Certified): Conforms to Machinery Directive 2006/42/EC, Electromagnetic Compatibility Directive 2014/30/EU, and Low Voltage Directive 2014/35/EU. Certificate No. 0D1713ACM002 issued by ECM Italy.
- ISO 9001:2015: Quality management system covering design, manufacturing, inspection, and after-sales service.
- High-Tech Enterprise: Certified by Jiangsu Provincial authorities (Certificate GR202032005329), recognizing sustained R&D investment and patent portfolio.
- Utility Patents: Multiple granted patents covering clamping mechanism innovations, rotary table synchronization, and energy-efficient hydraulic circuits.
Integrated Safety Systems: Dual-channel emergency stop circuits, hydraulic pressure relief valves, mold safety interlocks, servo motor overload protection, and automatic fault logging with HMI alarm display. All operator access panels feature Category 3 safety switches per EN ISO 13849.
ZQ80 Competitive Advantages
Superior Clamping Force Density
At 800kN, the ZQ80 delivers 11% more clamping force than the SUMA 85iB (720kN) and 18% more than the Jomar IBM85S (680kN). This margin translates to tighter flash control, improved dimensional consistency, and the ability to run thinner-wall molds without blow-out defects.
Energy-Efficient Hydraulic Design
The patented pressurized clamping architecture eliminates booster cylinder participation during mold cycling, cutting hydraulic energy consumption by 20%–30%. For a facility running three shifts, this efficiency gain can reduce annual electricity costs by $8,000–$12,000 per machine compared to conventional IBM systems.
Simplified Maintenance Architecture
Standard servo rotation replaces complex mechanical indexers found on some competitor models. Fewer wear components mean reduced spare parts inventory, shorter maintenance intervals, and lower total cost of ownership over the machine’s 15+ year service life.
Installation & Maintenance
Proper site preparation and disciplined maintenance protocols maximize ZQ80 uptime and product quality:
Facility Requirements ▼
Minimum floor area: 6m × 5m including material handling zone. Foundation capacity: 8 tons/m² with vibration isolation pads. Electrical supply: 380V AC, 3-phase, 50/60Hz, 70kVA dedicated circuit breaker. Compressed air: 0.8–1.2 MPa dry, oil-free, with 1.0 m³/min minimum flow. Process cooling: Closed-loop chiller system, 15–20°C supply, 0.3–0.4 MPa pressure, 4 m³/h flow rate. Ambient temperature: 10–40°C, relative humidity below 80%.
Maintenance Schedule ▼
Daily: Visual inspection of hydraulic leaks, lubrication of guide rails, air filter drainage. Weekly: Check heater band resistance deviation, verify mold alignment with dial indicator, clean barrel throat. Monthly: Calibrate servo motor encoders, inspect hydraulic oil contamination (target NAS 8 or better), test safety interlock circuits. Quarterly: Replace hydraulic return filters, verify platen parallelism, inspect electrical terminal tightness. Annually: Full hydraulic oil replacement, gearbox oil change, comprehensive safety audit by certified technician.
Recommended Spare Parts ▼
Critical on-site inventory: Heater bands (all zones), Type K thermocouples, hydraulic cylinder seals (complete set), proximity sensors (M12 and M18), servo motor encoder batteries, blow pin O-rings, rotary table bearing grease cartridges. Ever-power recommends maintaining a 12-month operational spare parts kit valued at approximately 3% of machine purchase price. All spares ship from regional distribution hubs with 48-hour express delivery to major markets.
Global Deployment References
Russia — Nutraceutical Packaging
Model: ZQ60 | Bottle: 350ml HDPE
A Moscow-based dietary supplement manufacturer deployed ZQ-series machines for vitamin bottle production. The customer transitioned from imported European equipment and reported equivalent output quality with 25% lower maintenance expenditure. Cold-climate hydraulic fluid recommendations from Ever-power’s engineering team ensured reliable winter operation at -20°C ambient.
South Africa — Beverage Bottles
Model: ZQ60 | Bottle: 300ml & 1.0L HDPE
Formosa Plastics (South Africa) integrated ZQ machines for fruit juice container manufacturing. The ability to run both 300ml and 1.0L formats on the same platform with quick mold changeover (under 4 hours) provided production flexibility that matched their seasonal demand fluctuations. Bottle drop-test performance exceeded SABS standards.
Brazil — Pharmaceutical Dispensers
Model: ZQ80 | Bottle: 120ml HDPE
Zandei Industria Farmaceutica in Sao Paulo selected the ZQ80 for oral suspension bottle production requiring ANVISA compliance. The machine’s consistent neck-finish precision eliminated cap-leakage issues that had plagued their previous extrusion blow line, reducing customer complaints by 94% in the first operational quarter.
Mexico — Household Chemicals
Model: ZQ80 | Bottle: 400ml HDPE
A Guadalajara cleaning products manufacturer deployed the ZQ80 for multi-cavity production of trigger-spray bottles. The 800kN clamping force accommodated aggressive mold designs with deep core pulls, while the energy-efficient hydraulic system reduced per-unit electricity cost by 18% compared to their legacy equipment.
FAQ & Selection Guide
Engineering Support & Warranty
Global Service Network
Ever-power maintains authorized service agents across Korea, India, Turkey, Russia, South Africa, Brazil, Mexico, and the United States. Emergency technical support is accessible 24/7 via telephone, video conference, and remote PLC diagnostic access. First-response commitment: 2 hours for production-critical issues, 24 hours for general technical inquiries.
Warranty Coverage
Standard warranty: 12 months from commissioning or 14 months from delivery, whichever is earlier. Coverage includes all mechanical, hydraulic, and electrical components excluding consumables (heater bands, seals, filters). Extended warranty to 24 or 36 months available with annual preventive maintenance contracts. Warranty claims are processed through regional service centers with priority spare parts allocation.
Training & Knowledge Transfer
Every ZQ80 delivery includes comprehensive operator and maintenance training conducted at the customer facility during commissioning. Curriculum covers: machine operation and safety, mold installation and alignment, process parameter optimization for different materials, routine maintenance procedures, and troubleshooting methodology. Advanced training modules (PLC programming, servo tuning, efficiency analysis) are available at Ever-power headquarters in Zhangjiagang, China, with travel and accommodation support.
Spare Parts Assurance
Adequate spare parts inventory is maintained at Ever-power’s central warehouse and regional distribution points. Critical components (servo motors, hydraulic pumps, control modules) are stocked for immediate dispatch. Standard parts ship within 48 hours to major global destinations. Ever-power provides a recommended spare parts list tailored to each customer’s production intensity and mold configuration.
Related Products & Turnkey Solutions
Ever-power delivers a comprehensive portfolio of injection blow molding systems and integrated auxiliary equipment:
ZQ40
40T | 190/260g | Entry Level
Replaces Jomar IBM40
ZQ60
60T | 260/383g | Mid-Range
Replaces Jomar IBM65
ZQ110
110T | 540g | Heavy Duty
Replaces Jomar IBM135
ZQ135
135T | 650g | Industrial
Replaces Jomar IBM175
ZQ60HE
Full Electric | 400-800kN
High-Speed Servo Drive
Complete production line integration includes: vacuum auto loaders, hopper dryers, mold temperature controllers, industrial chillers, screw air compressors, automatic visual inspection systems, leak detection units, conveyor systems, and robotic packaging equipment. Ever-power’s engineering team provides full line layout design, utility planning, and workflow optimization services.
Upgrade to the ZQ80 — Precision Without Compromise
Request a detailed quotation, production feasibility study, or schedule a live virtual demonstration with our application engineering team.
Email: [email protected] | Typical response within 24 business hours
