説明
ワンステップブロー成形機 HGY200-V4-B：AOKI-250互換の高耐久性ISBMソリューション
Engineered by Ever-power | 4-Station Precision | 300KN Injection Clamping | 250KN Blow Clamping
Engineering Overview: Breaking the Mold Compatibility Barrier
In my two decades of optimizing polymer processing lines, the most common bottleneck I’ve encountered isn’t cycle time—it’s tooling flexibility. Many manufacturers are locked into expensive ecosystems. The HGY200-V4-B is Ever-power’s strategic answer to this challenge. This is a heavy-duty, 4-station ワンステップブロー成形機 specifically engineered to be fully compatible with Japanese AOKI-250 molds.
This machine is a powerhouse. Unlike standard 4-station units, the V4-B variant is reinforced to handle massive cavitation (up to 12 cavities for small vials) and heavy-weight containers. It boasts a 300KN Injection Clamping Force and an upgraded 250KN Blow Clamping Force (higher than the standard V4’s 200KN). This additional clamping power allows for the production of wide-mouth jars and thick-walled cosmetic containers without parting line expansion or flash, even when using materials with high viscosity like PC or PCTG. It is the ultimate ワンステップPETボトルマシン for manufacturers seeking to expand capacity using their existing high-value Japanese tooling.
Figure 1: The Ever-power HGY200-V4-B (AOKI-250 Compatible Model)
1. 技術標準構成
We do not compromise on kinetics or thermal control. The HGY200-V4-B integrates a “Who’s Who” of global engineering components to ensure it matches the reliability of the Japanese machines it is designed to complement.
| システム/コンポーネント | ブランド / 仕様 |
|---|---|
| サーボシステム | 3 sets of servo pump systems |
| サーボモーター電源 | 49.2KW（イノヴァンス / WEICHI） |
| 制御システム（PLC） | Inovance / MIRLE（高速ロジック処理） |
| ターンテーブルの回転 | 安川サーボ (日本) または WEICHI サーボ + TSUNTIEN レデューサー (台湾) |
| ブロー成形構造 | 高圧補償機能付き油圧シリンダーまたはデュアルサーボモーター金型減衰システム |
| 高圧バルブ | パーカー（アメリカ） |
| 空気圧シリンダー | エアタック（ドイツ／台湾の技術） |
| 温度制御 | Integrated Control Box (High accuracy for consistent viscosity) |
| 油圧制御 | ユケン（台湾）圧力制御弁 |
| スクリュー加熱 | Nano-far-infrared energy-saving heating ring (15KW) |
| 射出ユニット制御 | 単気筒制御（油圧式またはサーボ式溶融モーターを選択可能） |
| 金型適合性 | Compatible with Japanese AOKI-250 mould |
| 総電力 | 64.2 KW |
2. Machine Parameters: The Heavy-Duty Specification
The “B” in V4-B signifies enhanced capability. Note the increased shot weight (442g) and Blow Clamping Force (250KN) compared to standard models, designed for the rigors of AOKI tooling requirements.
| パラメータ | 価値 |
|---|---|
| ネジ径 | 50mm（標準）/ オプション：40、55、60mm |
| 理論的な注入容量 | 442g (High volume capacity) |
| 射出成形機の型締力 | 300 KN |
| 吹き付けクランプ力 | 250 KN (Upgraded for heavy molds) |
| 上型ストローク | 600 mm |
| 下型ストローク | 350 mm |
| 温度調節コアストローク | 300ミリメートル |
| 温度調節バレルストローク | 350 mm |
| テイクアウトストローク | 175ミリメートル |
| ブローコアストローク | 300ミリメートル |
| ブロー成形ストローク | 75 + 75 mm |
| オイルタンク容量 | 300リットル |
| 機械寸法（長さ*幅*高さ） | 4800 x 2000 x 3800 mm |
| 機械重量 | 13トン |
Production Capacity: Versatility from Jars to Vials
| 製品数量（キャビティ） | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 10 | 12 |
|---|---|---|---|---|---|---|---|---|---|---|
| 最大ボトル直径（mm） | 118 | 110 | 105 | 100 | 68 | 65 | 48 | 45 | 38 | 26 |
| ボトル最大高さ（mm） | 280 (Increased Height) | 150 | 100 | |||||||
| ネック径（mm） | 90 | 90 | 90 | 65 | 38 | 32 | 26 | 25 | 23 | 15 |
| 最大ボトル容量（ml） | 2500 | 1500 | 900 | 750 | 350 | 200 | 100 | 50 | 30 | 20 |
| ボトル最大重量（g） | 150 | 65 | 45 | 35 | 30 | 28 | 25 | 20 | 15 | 10 |
4-Station Process Principle: The ISBM Advantage
その ISBMブロー成形機 maximizes quality by controlling the polymer’s thermal history. The HGY200-V4-B employs a 4-station rotary table layout, ensuring that the preform is conditioned to the exact optimal temperature before stretching.
1. 注入ステーション
PET/PCTG is injected into the cavity. The 300KNのクランプ力 is critical here, allowing for high-pressure injection needed for precision necks and thin-wall preforms without flash.
2. コンディショニングステーション
The “Heart” of the 4-station process. The preform is thermally equalized. We can heat the core or cool the skin, creating the perfect profile for difficult shapes like oval bottles or off-center necks.
3. ストレッチ＆ブロー
A stretch rod extends the preform axially, while air expands it radially. The upgraded 250KN Blow Clamping Force ensures the mold stays shut under high pressure, eliminating parting lines.
4. 排出
The finished container is stripped from the lip mold. The HGY200-V4-B features an extended take-out stroke (175mm) to accommodate taller bottles (up to 280mm).
Why Choose the HGY200-V4-B? Core Advantages
- ✓
AOKI-250 Mold Compatibility: This is the defining feature. We have engineered the platen dimensions, tie-bar spacing, and stroke lengths to perfectly match the AOKI-250. You can run your legacy molds immediately. - ✓
Superior Clamping Power: With 300KN Injection and 250KN Blow clamping, this machine outperforms standard market alternatives, ensuring flash-free production of heavy-weight jars. - ✓
エネルギーダイナミクス： We use Nano-far-infrared heating rings (15KW) which penetrate the barrel deeper and faster than standard ceramic heaters, saving ~30% on heating costs. - ✓
Versatility: From 12-cavity eye drop vials to 4-cavity 750ml sport bottles, the machine adapts. The increased bottle height allowance (280mm) opens up new market segments.
戦略分析：ワンステップシステムとツーステップシステム
| 比較ディメンション | エバーパワーワンステップISBM | 伝統的な2ステップ（再加熱） |
|---|---|---|
| プロセスフロー | 樹脂 -> ボトル（一体型） | 樹脂 -> プリフォーム -> 冷却 -> 再加熱 -> ボトル |
| エネルギー効率 | 高い （潜熱注入を利用） | 低（プリフォームの再加熱にエネルギーを浪費する） |
| 表面品質 | 完璧 （擦れ・傷なし） | 輸送中にプリフォームに傷がつくリスク |
| 適用可能な材料 | PET、PETG、PC、トライタン、PPSU、PP | 主にPET/PPに限定 |
| スペース要件 | コンパクト（1台） | 大型（射出ユニット＋ブローユニット＋ストレージが必要） |
| スクラップ率 | Low (Closed loop feedback) | Higher (Preform defects + Blow defects) |
産業アプリケーション
高級化粧品
その ワンステップ射出ブロー成形 process is the only way to achieve glass-like clarity for thick-walled cosmetic jars. The HGY200-V4-B’s 250KN blow clamp eliminates the “parting line visibility” issue common in lower-end machines.
医薬品
From 20ml eye drop vials (12 cavities) to 500ml syrup bottles. The touchless “pellet-to-bottle” process guarantees ISO-standard hygiene levels.
Tritan™ & Sports Bottles
Tritan and PC require precise temperature control to avoid hazing. Our 4-station conditioning allows for exact thermal profiling to maintain the clarity of these expensive resins.
Power System Selection Summary: Ever-power vs. AOKI/ASB
We respect the Japanese pioneers. However, Ever-power offers a compelling alternative: 95% of the performance at 60% of the investment cost.
永久パワー保証： The HGY200-V4-B isn’t a “cheap copy.” It uses the same Yaskawa servos, Parker valves, and NSK screws. We simply optimize the manufacturing overhead.
ROI Case: Cosmetic Jar Manufacturer
プリフォームの購入から社内生産への切り替え ワンステップブロー成形装置 設定：
- Tooling Savings: If you already own AOKI-250 molds, you save $30,000-$50,000 immediately by not needing new molds.
- 材料の節約: ペレットのコストはプリフォームのコストより約 25% 低くなります。
- 回収期間: With existing molds, the ROI is often achieved in under 10 months.
[Global] Extreme Condition Resilience
For our clients in varying climates, the HGY200-V4-B is equipped with an advanced hydraulic oil cooling loop. Whether you are operating in the humid summers of Southeast Asia or the freezing winters of Russia, the system maintains a stable oil temperature of 40-50°C, ensuring consistent clamp pressure and cycle times.
コンプライアンス： CE 認証、UL 電気規格準拠（リクエストに応じて）。
エンジニアのFAQ
Can I really use my AOKI-250 molds without modification?
Yes. The platen layout, tie-bar spacing, and daylight opening are engineered to match. In some rare cases with very old molds, minor adaptor plates might be needed, but 99% of AOKI-250 molds fit directly.
What is the max shot weight?
The machine boasts a theoretical injection capacity of 442g, which is significantly higher than many standard competitors, allowing for very thick-walled luxury containers.
Do you provide installation?
Yes, we send engineers globally for installation, commissioning, and training of your staff.
グローバルケーススタディ：エンジニアのフィールドノート
Thailand: Retrofit Success
“We had 5 AOKI machines and needed to expand. The HGY200-V4-B ran our existing molds perfectly.” – Plant Manager, Bangkok
Brazil: Heavy Jars
“The 250KN blow clamp solved our flashing issue on the 200g cream jars.” – Tech Director, São Paulo
Germany: Energy Saving
“The servo system reduced our electricity bill by 35% compared to our older hydraulic units.” – Ops Lead, Hamburg
Vietnam: High Volume
“Running 12 cavities for eye drops, stable cycle times 24/7.” – Production Head, Hanoi
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