説明
ワンステップブロー成形機 HGY50-V3-EV: PET容器向け高精度3ステーションISBMテクノロジー
Engineered by Ever-power | 20+ Years of Polymer Processing Expertise
Engineering Overview: Redefining Production Efficiency
その HGY50-V3-EV is not just a machine; it is a strategic asset for manufacturers aiming for the premium segment of the packaging market. This ワンステップブロー成形機 integrates the injection of the preform and the blowing of the bottle into a single, compact unit. This eliminates the reheating phase required in two-step processes, thereby preserving the Intrinsic Viscosity (IV) of the PET and ensuring crystal-clear transparency and superior mechanical strength.
The core advantage of the HGY50-V3-EV lies in its 3-station architecture. Unlike 4-station machines that consume more floor space and energy, our V3 design optimizes the thermal retention of the preform. By utilizing the residual heat from the injection process, we drastically reduce energy consumption while maintaining a cycle time that rivals larger industrial units. It is the ideal ISBMマシン for producing high-quality cosmetic containers, pharmaceutical bottles, and premium beverage packaging where surface finish and dimensional accuracy are non-negotiable.
Figure 1: The Ever-power HGY50-V3-EV 3-Station Unit
Technical Specifications & Machine Parameters
In my experience, the reliability of an 射出延伸ブロー成形機 is defined by its components. The HGY50-V3-EV is built with top-tier global components to ensure 24/7 operation stability.
1. 技術標準構成
| Component System | Specification / Brand |
|---|---|
| Servo Systems | 5 Sets (Inovance / MIRLE) |
| サーボモーター電源 | 34.8 KW (Inovance / WEICHI) |
| PLC Control | Inovance / MIRLE |
| ターンテーブルの回転 | Yaskawa Servo (Japan) / WEICHI Servo + TSUNTIEN Reducer (Taiwan) |
| 高圧バルブ | パーカー（アメリカ） |
| 空気圧シリンダー | エアタック |
| 温度制御 | Integrated Box Control (High accuracy, stable) |
| Lead Screw | NSK (Japan) |
| ブロー成形構造 | 高圧補償付きデュアルサーボモーター金型クランプ |
| 総電力 | 45.2 KW |
2. Machine Parameters (HGY50-V3-EV)
| Parameter Item | Value / Description |
|---|---|
| ネジ径 | 40mm (Optional) |
| 理論的な注入容量 | 239g |
| 射出成形機の型締力 | 50 KN |
| 吹き付けクランプ力 | 100 KN (Single Side) |
| 上型ストローク | 280 mm |
| 下型ストローク | 280 mm |
| テイクアウトストローク | 150 mm |
| ブローコアストローク | 100 mm |
| ブロー成形ストローク | 60 + 60 mm |
| Dimensions (L×W×H) | 3800 × 1200 × 2500 mm |
| 総重量 | 3.5 Tons |
3. Product Dimension Capabilities
| 製品数量（キャビティ） | 1 | 2 | 3 | 4 | 5 | 6 |
|---|---|---|---|---|---|---|
| Bottle Diameter (mm) | 100 | 90 | 62 | 45 | 35 | 28 |
| Max. Bottle Volume (ml) | 2500 | 1500 | 900 | 400 | 250 | 100 |
| Max. Bottle Weight (g) | 130 | 65 | 43 | 32 | 26 | 22 |
| ネック径（mm） | 60 | 38 | 30 | 27 | 20 | 17 |
Core Technology: The One-Step ISBM Principle
その ワンステップPETボトルマシン concept revolutionizes production by performing the entire bottle creation lifecycle on a single turntable index. This is crucial for materials like PETG, PC, and PCTG which are sensitive to reheating cycles.
Operational Process Flow
1. 注入ステーション
Molten resin is injected into the preform mold. The neck is formed to exact dimensions, and the body is cooled to a conditioned temperature suitable for stretching.
2. Conditioning (Thermal)
In our HGY50-V3-EV, temperature homogenization occurs during the transfer. The preform core is kept warm while the skin is cooled, creating the perfect thermal gradient for biaxial orientation.
3. Stretch & Blow Station
A stretch rod mechanically elongates the preform axially, while high-pressure air expands it radially. This biaxial stretching aligns the molecules for maximum strength.
4. 射出ステーション
The finished container is stripped from the lip mold and automatically conveyed out. No manual intervention is required, ensuring hygiene.
戦略分析：ワンステップシステムとツーステップシステム
Why choose a ワンステップ射出ブロー成形 system over the traditional two-step method? The answer lies in efficiency and quality control.
| 比較ディメンション | エバーパワーワンステップISBM | 伝統的な2ステップ（再加熱） |
|---|---|---|
| プロセスフロー | Resin to Bottle (Direct) | Resin -> Preform -> Storage -> Reheat -> Bottle |
| エネルギー効率 | High (Uses residual injection heat) | Low (Requires reheating cooled preforms) |
| Bottle Aesthetics | Perfect (No scratches, high gloss) | Risk of scratches during preform transport |
| スペース要件 | コンパクト（1台） | Large (Injection machine + Blow machine + Storage) |
| Material Flexibility | Excellent (PET, PC, PP, PETG, Tritan) | Limited (Mostly standard PET) |
| スクラップ率 | Low (Integrated feedback loop) | Higher (Start-up losses in two machines) |
Core Technology Speed-Read: Why HGY50-V3-EV?
- ✓
Invisible Parting Lines: Our dual-servo clamping with high-pressure compensation ensures that cosmetic bottles have virtually invisible seams, a critical requirement for luxury brands. - ✓
エネルギーダイナミクス： By integrating the ワンステップ射出成形機 logic, we utilize the “latent heat” of the plastic. You are not paying to heat the plastic twice. - ✓
Versatility: Whether it’s a specialized 10ml eye-drop vial or a wide-mouth peanut butter jar, the variable stroke and variable cavity capabilities make this machine a universal soldier in your factory.
Applied Industries & Product Capabilities
その ISBMブロー成形機 is the backbone of several high-hygiene and high-aesthetic sectors.
医薬品・医療
Perfect for producing eye drop bottles, pill bottles, and vaccine vials. The “one-step” nature means the bottle neck is never touched after injection, ensuring ISO-class hygiene.
Cosmetics & Personal Care
Heavy-wall jars, mascara containers, and lotion bottles requiring glass-like clarity without the weight and breakage risk of glass.
Baby Care
Ideal for PPSU and PC baby feeding bottles. The machine handles high-temperature engineering plastics with ease.
Food & Beverage
Wide-mouth jars, condiment bottles, and mini-liquor bottles. The precise neck finish ensures perfect cap sealing every time.
Market Position & Investment Return Analysis
Benchmarking: Ever-power vs. Japanese Counterparts
We respect the pioneers like ASB and Aoki. However, Ever-power offers a distinct value proposition: 95% of the performance at 60% of the investment cost.
| 特徴 | Ever-power HGY50-V3-EV | Leading Japanese Brand (ASB/Aoki) |
|---|---|---|
| Core Components | Same Global Top Tier (Yaskawa, Parker, NSK) | Proprietary + Global Top Tier |
| Cycle Time | ~8-12 seconds (Product dependent) | ~8-12 seconds |
| After-Sales Service | Remote + Local Partners (Fast Response) | Global Network (High Cost) |
| ROI Period | 12 – 18 Months | 36 – 48 Months |
ROI Projection: Medium Beverage Plant Case
Switching to an ワンステップブロー成形装置 setup allows you to stop buying preforms. For a plant producing 10 million bottles/year:
- 材料の節約: Buying resin pellets vs. preforms saves approx. 20-30% in raw material costs.
- エネルギー節約: Eliminating the reheat tunnel saves approx. 40% on electricity bills compared to 2-step.
- Logistics: Zero warehouse space needed for preform storage.
[North America] Extreme Climate Resilience & Local Compliance
For our clients in varying climates, from the humidity of Southeast Asia to the dry winters of Canada, the HGY50-V3-EV features a closed-loop hydraulic oil temperature stabilization system. This ensures that the “start-up” consistency is maintained regardless of ambient temperature.
コンプライアンス： The machine is fully CE compliant for the European market and meets UL standards for electrical safety in North America. We provide full documentation for local safety audits.
Engineer’s Corner: Frequently Asked Questions
Can this machine process recycled PET (rPET)?
Yes, the plasticizing screw is specially coated to handle the slightly different melt flow index of rPET. However, the material must be thoroughly dried and dehumidified before processing.
What is the mold changeover time?
For a skilled technician, a complete mold change (Injection + Blow + Lip molds) takes approximately 2 to 3 hours. The quick-change design of the HGY50-V3-EV facilitates this.
Does it require a chiller?
Yes, consistent mold cooling is critical for cycle time and clarity. We recommend a 10HP-15HP chiller depending on your ambient temperature.
How does the 3-station design handle conditioning?
The 3-station design (Injection, Stretch-Blow, Eject) manages conditioning primarily in the injection mold and during the turntable transfer. By precise control of the injection mold cooling time, we deliver the preform to the blow station at the exact orientation temperature.
Global Field Notes: Real Client Stories
From my notebook to your screen—real deployments of the 射出ブロー成形機（ワンステップ）.
米国：医薬品バイアル
“We replaced 3 older machines with one HGY50. The cleanroom footprint reduction was massive.” – Ops Manager, Ohio
Brazil: Cosmetic Jars
“The servo control on the injection stage solved our wall thickness consistency issues.” – Production Lead, São Paulo
Germany: Bio-Polymers
“Processing PLA was tricky, but Ever-power’s temperature control system made it stable.” – R&D Director, Munich
Indonesia: Beverage
“High humidity usually affects PET, but the closed conditioning on this machine works wonders.” – Plant Manager, Jakarta
Swipe to view more global success stories
生産ラインを完成させる
A clean air source is vital for blow molding. We also manufacture high-efficiency oil-free air compressors designed specifically to pair with our ISBM units, ensuring no oil contamination reaches your sterile bottles.
Ready to Upgrade Your Bottle Production?
Stop compromising with reheating preforms. Step into the future of “Resin-to-Bottle” manufacturing with the HGY50-V3-EV. Let’s discuss your bottle geometry and cycle time goals.
Ever-power Machinery | Expert Engineering for 20 Years
