説明
ZQ135 Injection Blow Molding Machine
Heavy-Duty European-Style IBM System — 135T Clamping Force, 650g Injection Capacity for Large-Volume Pharmaceutical & Cosmetic Packaging
Product Overview
その ZQ135 Injection Blow Molding Machine represents the flagship model in Ever-power Machinery’s European-style IBM lineup. Engineered as a high-capacity replacement for the SUMA 175iB, this machine delivers an exceptional 1350 kN injection clamping force and 650g shot weight, making it the definitive solution for manufacturers requiring large-volume hollow plastic containers up to 1000ml with multi-cavity productivity.
The ZQ135 employs a full European-style structural design that achieves 20%–30% higher clamping rigidity than conventional industry equivalents. A standard high-precision angle divider synchronizes mold opening, closing, and turret lifting with sub-millimeter accuracy. The proprietary pressurized clamping architecture isolates the booster cylinder from opening/closing motion, while the hydraulic double system — standard on this model — drives energy consumption 20%–30% below comparable machines in its class.
With a massive 1300×500mm platen area, the ZQ135 accommodates up to 30 cavities for 10ml containers or 8 cavities for 1000ml bottles. This scalability makes it equally suited to high-throughput pharmaceutical vial production and premium cosmetic jar manufacturing where part consistency and surface finish are non-negotiable.
Important Notice: SUMA is a registered trademark of SUMA Machinery. The ZQ135 is an independently manufactured replacement product by Ever-power Machinery. We reference the SUMA 175iB solely to assist buyers in identifying equipment with equivalent clamping force and production specifications. Ever-power does not distribute original SUMA products, and this cross-reference is provided for compatibility guidance only without intent of trademark infringement.
Technical Specifications
| アイテム | ユニット | ZQ135 |
|---|---|---|
| 注入システム | ||
| ネジ径 | mm | 70 |
| ネジL/D | — | 22:1 |
| Injection Weight | g | 650 |
| 火力 | kW | 30 |
| Number of Barrel Zones | — | 6+N |
| Injection Stroke | mm | 200 |
| クランプシステム | ||
| Clamping Force of Injection | kN | 1350 |
| Opening Stroke for Injection | mm | 140 |
| Clamping Force of Blowing | kN | 200 |
| Opening Stroke for Blowing | mm | 140 |
| Lifting Height of Rotary Table | mm | 70 |
| Mold Specifications | ||
| Max. Platen Size (L×W) | mm | 1300×500 |
| Mold Thickness | mm | 280 |
| Dia. of Bottle | mm | 120 |
| Bottle Height | mm | 220 |
| Suitable Bottle Height | mm | 1–2000 |
| Stripping Stroke | mm | 280 |
| 油圧システム | ||
| 油圧 | MPa | 14 |
| Motor Power | kW | 37+37 |
| Dry Cycle | s | 4 |
| 総電力 | kW | 95 |
| Operating Power | % | 52–70 |
| General Specifications | ||
| Min. Air Pressure (Compressed) | MPa | 0.7–1.2 |
| Compressed Air Capacity | m³/min | 0.7 |
| Water Flowage | m³/h | 4 |
| Cooling Water Pressure | MPa | 0.3–0.4 |
| Dimension (L×W×H) | m | 5.5×2.0×2.4 |
| Net Weight | トン | 18 |
Mold Cavitation Reference
The ZQ135’s expansive 1300×500mm platen enables industry-leading cavitation density. With 30 cavities achievable for 10ml pharmaceutical vials, this machine delivers throughput previously requiring multiple smaller units — reducing floor space, labor, and energy overhead per thousand bottles produced.
| Approx. Volume | 10ml | 30ml | 60ml | 100ml | 250ml | 500ml | 1000ml |
|---|---|---|---|---|---|---|---|
| Max. Cavitation | 30 | 26 | 22 | 18 | 14 | 10 | 8 |
Compatibility & Interchangeability
The ZQ135 occupies the top tier of Ever-power’s IBM portfolio, designed for facilities transitioning from high-tonnage competitor systems. The following cross-reference validates equivalent performance against leading 135-ton-class injection blow molding platforms:
| 仕様 | Ever-power ZQ135 | Jomar IBM175 | SUMA 175iB | Uniloy UIB180 |
|---|---|---|---|---|
| Clamping Force | 1350 kN | 1560 kN | 1600 kN | — |
| ネジ径 | 70mm | 70mm | 65/76 mm | — |
| Injection Weight | 650 g | 450/550 g | 580/770 g | — |
| Mold Size (L×W) | 1300×500 mm | 635×1372 mm | 1200×600 mm | — |
| Machine Dimension | 5.5×2.0×2.4 m | 4.22×2.67×3.58 m | 6.0×2.6×2.7 m | — |
Note: SUMA, Jomar, and Uniloy are trademarks of their respective owners. Ever-power manufactures independent replacement equipment. Specifications are provided for cross-reference purposes only to assist customer equipment selection.
Application Scenarios
High-Volume Pharmaceutical Vials
With 30-cavity capability for 10ml containers, the ZQ135 achieves production rates exceeding 2.5 million units per day on a single machine. The injection blow process ensures USP-compliant wall thickness consistency and 100% seal integrity for sterile liquid medications, oral suspensions, and vaccine packaging.
Premium Cosmetic Jars & Bottles
The 650g shot capacity accommodates thick-walled luxury cream jars and large-format shampoo bottles up to 1000ml. High-transparent PS and PCTG materials achieve glass-like clarity without fragility, while the precise neck finish supports premium pump and dispenser closures.
Food-Grade Bulk Packaging
8-cavity 1000ml production suits edible oil, honey, and condiment containers requiring FDA and EU food-contact compliance. The zero-scrap process eliminates material contamination risk, while the robust 1350 kN clamping force maintains dimensional stability for reliable capping and labeling line integration.
Industrial & Agricultural Chemicals
HDPE and PP containers for pesticides, lubricants, and cleaning agents benefit from the ZQ135’s thick, uniform walls and superior drop resistance. The large platen accommodates multi-cavity molds for mid-volume chemical packaging with cost efficiency rivaling extrusion blow alternatives.
Material & Construction
The ZQ135 is engineered for decades of continuous industrial service through premium material selection and precision manufacturing:
- Injection Mold Assembly: Imported S136 steel alloy or 4Cr13 stainless steel with vacuum heat treatment to HRC 48–52. Activity-designed cavity and neck components with interchangeable oil-way channels for rapid size adjustment.
- Blow Mold: High-strength aluminum alloy or beryllium-copper options for optimized thermal conductivity. Mirror-polished cavity surfaces achieve Ra 0.04μm for cosmetic-grade finish.
- Hot Runner System: Balanced manifold design with independent zone temperature control (6+N zones). Minimizes gram weight deviation to under ±1.5% across all cavities.
- Core Rod Assembly: Special mandrel geometry with spiral cooling channels reduces cycle time by 8–12% versus conventional straight-bore designs. Surface nitriding treatment extends wear life beyond 5 million cycles.
- Machine Frame: Heavy-gauge welded steel construction with vibration-dampening foundation pads. Full stress-relief annealing after welding ensures permanent geometric stability under 1350 kN clamping loads.
- Rotary Table: High-precision angle divider with cam-driven synchronization of turret lift and mold open/close. Repeatability within ±0.05mm maintains preform-to-blow station alignment across millions of indexing cycles.
Compliance & Safety
Ever-power Machinery’s quality assurance framework ensures the ZQ135 meets the most stringent global regulatory requirements:
- CE Marking (EU): Full conformity with Machinery Directive 2006/42/EC, Low Voltage Directive 2014/35/EU, and EMC Directive 2014/30/EU. Certified by ECM Italy (No. 0077).
- ISO 9001:2015: Certified quality management system governing design, procurement, manufacturing, testing, and after-sales service.
- High-Tech Enterprise: Designated by Jiangsu Provincial Science and Technology Bureau for sustained innovation in injection-blow machinery (Certificate No. GR202032005329).
- Utility Patents: 10+ granted patents covering clamping structures, rotary synchronization mechanisms, energy recovery systems, and mold quick-change designs.
Integrated Safety Systems: Category 3 safety PLC with dual-channel emergency stops, light curtain guarding on operator access, hydraulic pressure relief valves, mold safety locks with mechanical interlocks, and automatic fault diagnosis displayed on the 10.4-inch touchscreen HMI.
ZQ135 Competitive Advantages
Superior Cavitation Density
30 cavities at 10ml versus competitor averages of 24–26 cavities. This 15–25% throughput advantage directly reduces per-unit machine depreciation and labor allocation, improving overall equipment effectiveness (OEE) by an estimated 12–18%.
Hydraulic Double System
Standard dual hydraulic circuits on the ZQ135 (optional on competitor models) enable independent pressure control for injection and blow clamping. This eliminates pressure compromise between stations, improving both injection packing density and blow uniformity.
Energy Recovery Architecture
The pressurized clamping structure with isolated booster cylinder reduces hydraulic pump load during mold open/close. Combined with variable-displacement pump control, the ZQ135 achieves 20–30% lower specific energy consumption (kWh/kg) than conventional 135-ton IBM machines.
Installation & Maintenance
Given the ZQ135’s 18-ton mass and 5.5-meter length, professional installation planning is essential. Ever-power provides comprehensive project management from foundation design to production sign-off:
Site & Foundation Requirements ▼
Minimum floor space: 8m × 6m including material handling and maintenance clearance. Foundation load capacity: 8 tons/m² with reinforced concrete pad minimum 300mm thick. Crane access: 20-ton capacity for machine placement. Ceiling height: 3.5m minimum. Electrical: 380V/3-phase/50Hz, 120kVA dedicated supply with isolator switch. Compressed air: 0.7–1.2 MPa dry, oil-free, with 1.0 m³/min receiver tank. Cooling water: Closed-loop chiller system recommended, 0.3–0.4 MPa, 15°C inlet, 4 m³/h flow rate.
Maintenance Schedule & Intervals ▼
Daily: Visual inspection of hydraulic leaks, lubrication of guide rails, air filter drain. Weekly: Mold alignment check with dial indicator, heater resistance measurement, conveyor belt tension. Monthly: Hydraulic oil particle count analysis (target ISO 4406 18/16/13), servo motor encoder verification, safety circuit functional test. Quarterly: Full hydraulic oil replacement and filter change, mold platen parallelism measurement, electrical cabinet dust removal. Annual: Major overhaul including screw/barrel wear measurement, platen re-machining if required, control system software update, and full safety certification renewal.
Critical Spare Parts Inventory ▼
Recommended on-site stock: heater bands (all zones ×2), thermocouples (all zones ×3), hydraulic seals (complete cylinder kits), proximity sensors (all positions ×2), servo motor encoder batteries, PLC backup battery, touchscreen protective film, mold core rods (per active mold ×1 set). Ever-power regional warehouses in Korea, India, Turkey, and Brazil maintain 48-hour shipping capability for all wear components. Critical parts such as screw/barrel assemblies and hydraulic pumps are stocked at factory with 5-day air freight delivery globally.
Global Deployment References
Korea — Large-Volume Pharma Production
Model: ZQ110 | Bottle: 300ml HDPE | 14-cavity operation
A leading Korean pharmaceutical contract manufacturer deployed the ZQ110 (ZQ135’s mid-range sibling) for OTC cough syrup bottles. Operating three shifts daily, the machine achieved 99.2% OEE with mold changeover completed in under 45 minutes. The customer subsequently ordered two ZQ135 units for expanded capacity.
Russia — Cold-Climate Chemical Packaging
Model: ZQ60 | Bottle: 350ml HDPE | 6-cavity operation
A Russian agrochemical producer required robust packaging for fertilizer concentrates in sub-zero storage. The ZQ60’s thick, uniform walls provided superior drop resistance at -25°C compared to their previous extrusion blow supplier. The customer is evaluating ZQ135 for new 1L product line expansion.
South Africa — Beverage Bottle Diversification
Model: ZQ60 | Bottle: 300ml & 1L PP | Dual-cavity family mold
A Cape Town-based dairy processor utilized the ZQ60 with a family mold to produce both 300ml single-serve and 1L family-size bottles on the same machine. The injection blow process delivered the required EVOH barrier layer adhesion for extended shelf-life milk, impossible with conventional extrusion methods.
Mexico — Cosmetic Export Manufacturing
Model: ZQ80 | Bottle: 400ml PETG | 4-cavity premium finish
A Mexican cosmetic OEM supplying North American retailers required crystal-clear bottles with silk-screen ready surfaces. The ZQ80 eliminated secondary flame polishing, reducing per-unit finishing cost by 35%. The customer is planning ZQ135 acquisition for new 750ml body wash line.
FAQ & Selection Guide
Engineering Support & Warranty
Global Service Network
Ever-power maintains authorized service agents across Korea, India, Turkey, Russia, South Africa, Brazil, Mexico, and the United States. Each regional partner carries certified spare parts inventory and employs factory-trained technicians capable of Level 3 diagnostics and repair.
Remote Diagnostic Capability
Optional Industry 4.0 connectivity package enables real-time machine monitoring, predictive maintenance alerts, and remote PLC parameter adjustment via secure VPN. Average remote issue resolution time is under 45 minutes for software and parameter-related faults.
Warranty & Extended Coverage
Standard warranty: 12 months from commissioning or 14 months from delivery. Extended warranty to 24 or 36 months available with annual preventive maintenance contracts. Warranty covers all manufacturing defects, premature component failure under normal operation, and software bugs. Exclusions: consumables, mold wear, damage from improper operation or unauthorized modification.
Training & Certification
Comprehensive operator training (40 hours) and maintenance technician training (80 hours) are included with every ZQ135 purchase. Advanced PLC programming and process optimization courses are available at Ever-power headquarters or customer site. All trainees receive competency certification valid for insurance and regulatory audit purposes.
Related Products & Turnkey Solutions
Ever-power delivers complete injection blow molding production lines from raw material handling to finished palletization:
ZQ40
40T | 190/260g
Entry-Level IBM
ZQ60
60T | 260/383g
Mid-Range Workhorse
ZQ80
80T | 466g
Versatile Performer
ZQ110
110T | 540g
High-Volume Specialist
ZQ60HE
Full Electric | 400-800kN
Cleanroom-Ready
Auxiliary equipment integration: vacuum auto loaders, precision mold temperature controllers (water/oil), industrial chillers, rotary screw air compressors, bottle visual inspection machines, automatic leak testers, side-labeling machines, and robotic carton packing systems. Ever-power’s project engineering team designs complete line layouts with utility balancing, material flow optimization, and compliance documentation for GMP, FDA, and CE-marked facilities.
Maximize Your Production Capacity with ZQ135
Receive a customized quotation including production feasibility analysis, utility requirements, and ROI projection tailored to your bottle specifications and volume targets.
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