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HGY50-V3-EV бір сатылы үрлеу қалыптау машинасы: ПЭТ контейнерлеріне арналған дәлдіктегі 3 станциялы ISBM технологиясы
Engineered by Ever-power | 20+ Years of Polymer Processing Expertise
Engineering Overview: Redefining Production Efficiency
The HGY50-V3-EV is not just a machine; it is a strategic asset for manufacturers aiming for the premium segment of the packaging market. This Бір сатылы үрлемелі қалыптау машинасы integrates the injection of the preform and the blowing of the bottle into a single, compact unit. This eliminates the reheating phase required in two-step processes, thereby preserving the Intrinsic Viscosity (IV) of the PET and ensuring crystal-clear transparency and superior mechanical strength.
The core advantage of the HGY50-V3-EV lies in its 3-station architecture. Unlike 4-station machines that consume more floor space and energy, our V3 design optimizes the thermal retention of the preform. By utilizing the residual heat from the injection process, we drastically reduce energy consumption while maintaining a cycle time that rivals larger industrial units. It is the ideal ISBM машинасы for producing high-quality cosmetic containers, pharmaceutical bottles, and premium beverage packaging where surface finish and dimensional accuracy are non-negotiable.
Figure 1: The Ever-power HGY50-V3-EV 3-Station Unit
Technical Specifications & Machine Parameters
In my experience, the reliability of an Инъекциялық созылу үрлеу қалыптау машинасы is defined by its components. The HGY50-V3-EV is built with top-tier global components to ensure 24/7 operation stability.
1. Техникалық стандартты конфигурация
| Component System | Specification / Brand |
|---|---|
| Servo Systems | 5 Sets (Inovance / MIRLE) |
| Серво қозғалтқышының қуаты | 34.8 KW (Inovance / WEICHI) |
| PLC Control | Inovance / MIRLE |
| Айналмалы үстелдің айналуы | Yaskawa Servo (Japan) / WEICHI Servo + TSUNTIEN Reducer (Taiwan) |
| Жоғары қысымды клапан | Паркер (АҚШ) |
| Пневматикалық цилиндр | Airtak |
| Температураны бақылау | Integrated Box Control (High accuracy, stable) |
| Lead Screw | NSK (Japan) |
| Үрлемелі қалыптау құрылымы | Dual servo motor mold clamping with high-pressure compensation |
| Жалпы қуат | 45.2 KW |
2. Machine Parameters (HGY50-V3-EV)
| Parameter Item | Value / Description |
|---|---|
| Бұранда диаметрі | 40mm (Optional) |
| Теориялық инъекция сыйымдылығы | 239g |
| Инъекциялық қысқыш күш | 50 KN |
| Қысқыш күш үрлеу | 100 KN (Single Side) |
| Жоғарғы зең соққысы | 280 mm |
| Төменгі зең соққысы | 280 mm |
| Алып кетуге арналған инсульт | 150 mm |
| Соққыға қарсы соққы | 100 mm |
| Үрлемелі қалып соққысы | 60 + 60 mm |
| Dimensions (L×W×H) | 3800 × 1200 × 2500 mm |
| Total Weight | 3.5 Tons |
3. Product Dimension Capabilities
| Өнім саны (қуыстар) | 1 | 2 | 3 | 4 | 5 | 6 |
|---|---|---|---|---|---|---|
| Bottle Diameter (mm) | 100 | 90 | 62 | 45 | 35 | 28 |
| Max. Bottle Volume (ml) | 2500 | 1500 | 900 | 400 | 250 | 100 |
| Max. Bottle Weight (g) | 130 | 65 | 43 | 32 | 26 | 22 |
| Мойын диаметрі (мм) | 60 | 38 | 30 | 27 | 20 | 17 |
Core Technology: The One-Step ISBM Principle
The Бір сатылы ПЭТ бөтелкесін жасайтын машина concept revolutionizes production by performing the entire bottle creation lifecycle on a single turntable index. This is crucial for materials like PETG, PC, and PCTG which are sensitive to reheating cycles.
Operational Process Flow
1. Инъекция станциясы
Molten resin is injected into the preform mold. The neck is formed to exact dimensions, and the body is cooled to a conditioned temperature suitable for stretching.
2. Conditioning (Thermal)
In our HGY50-V3-EV, temperature homogenization occurs during the transfer. The preform core is kept warm while the skin is cooled, creating the perfect thermal gradient for biaxial orientation.
3. Stretch & Blow Station
A stretch rod mechanically elongates the preform axially, while high-pressure air expands it radially. This biaxial stretching aligns the molecules for maximum strength.
4. Ejection Station
The finished container is stripped from the lip mold and automatically conveyed out. No manual intervention is required, ensuring hygiene.
Стратегиялық талдау: бір сатылы және екі сатылы жүйелер
Why choose a Бір сатылы инъекциялық үрлеу қалыптауы system over the traditional two-step method? The answer lies in efficiency and quality control.
| Салыстыру өлшемі | Мәңгілік қуатты бір сатылы ISBM | Дәстүрлі екі сатылы (қайта қыздыру) |
|---|---|---|
| Процесс ағыны | Resin to Bottle (Direct) | Resin -> Preform -> Storage -> Reheat -> Bottle |
| Энергия тиімділігі | High (Uses residual injection heat) | Low (Requires reheating cooled preforms) |
| Bottle Aesthetics | Perfect (No scratches, high gloss) | Risk of scratches during preform transport |
| Кеңістікке қойылатын талаптар | Ықшам (бір машина) | Large (Injection machine + Blow machine + Storage) |
| Material Flexibility | Excellent (PET, PC, PP, PETG, Tritan) | Limited (Mostly standard PET) |
| Қалдық мөлшері | Low (Integrated feedback loop) | Higher (Start-up losses in two machines) |
Core Technology Speed-Read: Why HGY50-V3-EV?
- ✓
Invisible Parting Lines: Our dual-servo clamping with high-pressure compensation ensures that cosmetic bottles have virtually invisible seams, a critical requirement for luxury brands. - ✓
Энергия динамикасы: By integrating the Бір сатылы инъекциялық қалыптау машинасы logic, we utilize the “latent heat” of the plastic. You are not paying to heat the plastic twice. - ✓
Көпфункционалдылық: Whether it’s a specialized 10ml eye-drop vial or a wide-mouth peanut butter jar, the variable stroke and variable cavity capabilities make this machine a universal soldier in your factory.
Applied Industries & Product Capabilities
The ISBM үрлеу қалыптау машинасы is the backbone of several high-hygiene and high-aesthetic sectors.
Pharmaceuticals & Medical
Perfect for producing eye drop bottles, pill bottles, and vaccine vials. The “one-step” nature means the bottle neck is never touched after injection, ensuring ISO-class hygiene.
Cosmetics & Personal Care
Heavy-wall jars, mascara containers, and lotion bottles requiring glass-like clarity without the weight and breakage risk of glass.
Baby Care
Ideal for PPSU and PC baby feeding bottles. The machine handles high-temperature engineering plastics with ease.
Food & Beverage
Wide-mouth jars, condiment bottles, and mini-liquor bottles. The precise neck finish ensures perfect cap sealing every time.
Market Position & Investment Return Analysis
Benchmarking: Ever-power vs. Japanese Counterparts
We respect the pioneers like ASB and Aoki. However, Ever-power offers a distinct value proposition: Инвестициялық құнының 60% кезіндегі өнімділіктің 95%.
| Feature | Ever-power HGY50-V3-EV | Leading Japanese Brand (ASB/Aoki) |
|---|---|---|
| Core Components | Same Global Top Tier (Yaskawa, Parker, NSK) | Proprietary + Global Top Tier |
| Cycle Time | ~8-12 seconds (Product dependent) | ~8-12 seconds |
| After-Sales Service | Remote + Local Partners (Fast Response) | Global Network (High Cost) |
| ROI Period | 12 – 18 Months | 36 – 48 Months |
ROI Projection: Medium Beverage Plant Case
Switching to an Бір сатылы үрлеу қалыптау жабдықтары setup allows you to stop buying preforms. For a plant producing 10 million bottles/year:
- Материалдық үнемдеу: Buying resin pellets vs. preforms saves approx. 20-30% in raw material costs.
- Энергия үнемдеу: Eliminating the reheat tunnel saves approx. 40% on electricity bills compared to 2-step.
- Logistics: Zero warehouse space needed for preform storage.
[North America] Extreme Climate Resilience & Local Compliance
For our clients in varying climates, from the humidity of Southeast Asia to the dry winters of Canada, the HGY50-V3-EV features a closed-loop hydraulic oil temperature stabilization system. This ensures that the “start-up” consistency is maintained regardless of ambient temperature.
Сәйкестік: The machine is fully CE compliant for the European market and meets UL standards for electrical safety in North America. We provide full documentation for local safety audits.
Engineer’s Corner: Frequently Asked Questions
Can this machine process recycled PET (rPET)?
Yes, the plasticizing screw is specially coated to handle the slightly different melt flow index of rPET. However, the material must be thoroughly dried and dehumidified before processing.
What is the mold changeover time?
For a skilled technician, a complete mold change (Injection + Blow + Lip molds) takes approximately 2 to 3 hours. The quick-change design of the HGY50-V3-EV facilitates this.
Does it require a chiller?
Yes, consistent mold cooling is critical for cycle time and clarity. We recommend a 10HP-15HP chiller depending on your ambient temperature.
How does the 3-station design handle conditioning?
The 3-station design (Injection, Stretch-Blow, Eject) manages conditioning primarily in the injection mold and during the turntable transfer. By precise control of the injection mold cooling time, we deliver the preform to the blow station at the exact orientation temperature.
Global Field Notes: Real Client Stories
From my notebook to your screen—real deployments of the Injection Blow Molding Machine (One Step).
АҚШ: Фармацевтикалық ампулалар
“We replaced 3 older machines with one HGY50. The cleanroom footprint reduction was massive.” – Ops Manager, Ohio
Brazil: Cosmetic Jars
“The servo control on the injection stage solved our wall thickness consistency issues.” – Production Lead, São Paulo
Germany: Bio-Polymers
“Processing PLA was tricky, but Ever-power’s temperature control system made it stable.” – R&D Director, Munich
Indonesia: Beverage
“High humidity usually affects PET, but the closed conditioning on this machine works wonders.” – Plant Manager, Jakarta
Swipe to view more global success stories
Өндіріс желісін аяқтаңыз
A clean air source is vital for blow molding. We also manufacture high-efficiency oil-free air compressors designed specifically to pair with our ISBM units, ensuring no oil contamination reaches your sterile bottles.
Ready to Upgrade Your Bottle Production?
Stop compromising with reheating preforms. Step into the future of “Resin-to-Bottle” manufacturing with the HGY50-V3-EV. Let’s discuss your bottle geometry and cycle time goals.
Ever-power Machinery | Expert Engineering for 20 Years
