설명
원스텝 블로우 성형기 HGY200-V4-B: AOKI-250 호환 고하중 ISBM 솔루션
Engineered by Ever-power | 4-Station Precision | 300KN Injection Clamping | 250KN Blow Clamping
Engineering Overview: Breaking the Mold Compatibility Barrier
In my two decades of optimizing polymer processing lines, the most common bottleneck I’ve encountered isn’t cycle time—it’s tooling flexibility. Many manufacturers are locked into expensive ecosystems. The HGY200-V4-B is Ever-power’s strategic answer to this challenge. This is a heavy-duty, 4-station 원스텝 블로우 성형기 specifically engineered to be fully compatible with Japanese AOKI-250 molds.
This machine is a powerhouse. Unlike standard 4-station units, the V4-B variant is reinforced to handle massive cavitation (up to 12 cavities for small vials) and heavy-weight containers. It boasts a 300KN Injection Clamping Force and an upgraded 250KN Blow Clamping Force (higher than the standard V4’s 200KN). This additional clamping power allows for the production of wide-mouth jars and thick-walled cosmetic containers without parting line expansion or flash, even when using materials with high viscosity like PC or PCTG. It is the ultimate 원스텝 PET 병 제조기 for manufacturers seeking to expand capacity using their existing high-value Japanese tooling.
Figure 1: The Ever-power HGY200-V4-B (AOKI-250 Compatible Model)
1. 기술 표준 구성
We do not compromise on kinetics or thermal control. The HGY200-V4-B integrates a “Who’s Who” of global engineering components to ensure it matches the reliability of the Japanese machines it is designed to complement.
| 시스템/구성 요소 | 브랜드/사양 |
|---|---|
| 서보 시스템 | 3 sets of servo pump systems |
| 서보 모터 전력 | 49.2KW (이노반스/웨이치) |
| 제어 시스템(PLC) | Inovance / MIRLE (High-speed logic processing) |
| 턴테이블 회전 | Yaskawa 서보(일본) 또는 WEICHI 서보 + TSUNTIEN 감속기(대만) |
| 블로우 성형 구조 | 고압 보상 기능이 있는 유압 실린더 또는 이중 서보 모터 금형 감쇠 시스템 |
| 고압 밸브 | 파커(미국) |
| 공압 실린더 | Airtak (Germany/Taiwan Technology) |
| 온도 조절 | Integrated Control Box (High accuracy for consistent viscosity) |
| 유압 제어 | 유켄(대만) 압력 조절 밸브 |
| 스크류 히팅 | Nano-far-infrared energy-saving heating ring (15KW) |
| 주입 장치 제어 | Single cylinder control (Hydraulic or Servo Melt Motor options) |
| 금형 호환성 | Compatible with Japanese AOKI-250 mould |
| 총 전력 | 64.2 KW |
2. Machine Parameters: The Heavy-Duty Specification
The “B” in V4-B signifies enhanced capability. Note the increased shot weight (442g) and Blow Clamping Force (250KN) compared to standard models, designed for the rigors of AOKI tooling requirements.
| 매개변수 | 값 |
|---|---|
| 나사 직경 | 50mm (표준) / 옵션: 40mm, 55mm, 60mm |
| 이론적 주입 용량 | 442g (High volume capacity) |
| 사출 클램핑력 | 300 나이로 |
| 송풍 클램핑력 | 250 KN (Upgraded for heavy molds) |
| 상부 금형 스트로크 | 600 mm |
| 하단 금형 스트로크 | 350 mm |
| 온도 조절 코어 스트로크 | 300mm |
| 배럴 스트로크 온도 조절 | 350 mm |
| 테이크아웃 스트로크 | 175mm |
| 블로우 코어 스트로크 | 300mm |
| 블로우 몰드 스트로크 | 75 + 75 mm |
| 유류탱크 용량 | 300리터 |
| 기계 크기 (길이*너비*높이) | 4800 x 2000 x 3800 mm |
| 기계 무게 | 13톤 |
Production Capacity: Versatility from Jars to Vials
| 제품 수량(개수) | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 10 | 12 |
|---|---|---|---|---|---|---|---|---|---|---|
| 최대 병 직경(mm) | 118 | 110 | 105 | 100 | 68 | 65 | 48 | 45 | 38 | 26 |
| 최대 병 높이(mm) | 280 (Increased Height) | 150 | 100 | |||||||
| 목 지름(mm) | 90 | 90 | 90 | 65 | 38 | 32 | 26 | 25 | 23 | 15 |
| 최대 병 용량(ml) | 2500 | 1500 | 900 | 750 | 350 | 200 | 100 | 50 | 30 | 20 |
| 최대 병 무게(g) | 150 | 65 | 45 | 35 | 30 | 28 | 25 | 20 | 15 | 10 |
4-Station Process Principle: The ISBM Advantage
그만큼 ISBM 블로우 성형기 maximizes quality by controlling the polymer’s thermal history. The HGY200-V4-B employs a 4-station rotary table layout, ensuring that the preform is conditioned to the exact optimal temperature before stretching.
1. 주입소
PET/PCTG is injected into the cavity. The 300kN 클램핑력 is critical here, allowing for high-pressure injection needed for precision necks and thin-wall preforms without flash.
2. 컨디셔닝 스테이션
The “Heart” of the 4-station process. The preform is thermally equalized. We can heat the core or cool the skin, creating the perfect profile for difficult shapes like oval bottles or off-center necks.
3. 스트레칭 및 블로우
A stretch rod extends the preform axially, while air expands it radially. The upgraded 250KN Blow Clamping Force ensures the mold stays shut under high pressure, eliminating parting lines.
4. 배출
The finished container is stripped from the lip mold. The HGY200-V4-B features an extended take-out stroke (175mm) to accommodate taller bottles (up to 280mm).
Why Choose the HGY200-V4-B? Core Advantages
- ✓
AOKI-250 Mold Compatibility: This is the defining feature. We have engineered the platen dimensions, tie-bar spacing, and stroke lengths to perfectly match the AOKI-250. You can run your legacy molds immediately. - ✓
Superior Clamping Power: With 300KN Injection and 250KN Blow clamping, this machine outperforms standard market alternatives, ensuring flash-free production of heavy-weight jars. - ✓
에너지 역학: We use Nano-far-infrared heating rings (15KW) which penetrate the barrel deeper and faster than standard ceramic heaters, saving ~30% on heating costs. - ✓
다재: From 12-cavity eye drop vials to 4-cavity 750ml sport bottles, the machine adapts. The increased bottle height allowance (280mm) opens up new market segments.
전략 분석: 원스텝 시스템 vs. 투스텝 시스템
| 비교 차원 | 에버파워 원스텝 ISBM | 전통적인 2단계 조리법 (재가열) |
|---|---|---|
| 프로세스 흐름 | 수지 -> 병 (일체형) | 수지 -> 프리폼 -> 냉각 -> 재가열 -> 병입 |
| 에너지 효율 | 높은 (잠열 주입 방식을 사용합니다) | 낮음 (예비 성형품 재가열에 에너지 낭비) |
| 표면 품질 | 흠잡을 데 없는 (흠집/긁힘 없음) | 운송 중 프리폼에 흠집이 생길 위험이 있습니다. |
| 적용 가능한 재료 | PET, PETG, PC, 트라이탄, PPSU, PP | 주로 PET/PP에 한정됩니다. |
| 공간 요구 사항 | 소형 (1대) | 대형 (사출 장치 + 블로우 장치 + 저장 장치 필요) |
| 폐기율 | Low (Closed loop feedback) | Higher (Preform defects + Blow defects) |
산업 응용 분야
고급 화장품
그만큼 원스텝 사출 블로우 성형 process is the only way to achieve glass-like clarity for thick-walled cosmetic jars. The HGY200-V4-B’s 250KN blow clamp eliminates the “parting line visibility” issue common in lower-end machines.
제약
From 20ml eye drop vials (12 cavities) to 500ml syrup bottles. The touchless “pellet-to-bottle” process guarantees ISO-standard hygiene levels.
Tritan™ & Sports Bottles
Tritan and PC require precise temperature control to avoid hazing. Our 4-station conditioning allows for exact thermal profiling to maintain the clarity of these expensive resins.
Power System Selection Summary: Ever-power vs. AOKI/ASB
We respect the Japanese pioneers. However, Ever-power offers a compelling alternative: 투자 비용 60% 대비 성능 95%.
에버파워 보증: The HGY200-V4-B isn’t a “cheap copy.” It uses the same Yaskawa servos, Parker valves, and NSK screws. We simply optimize the manufacturing overhead.
ROI Case: Cosmetic Jar Manufacturer
프리폼 구매에서 사내 생산으로 전환 원스텝 블로우 성형 장비 설정:
- Tooling Savings: If you already own AOKI-250 molds, you save $30,000-$50,000 immediately by not needing new molds.
- 재료 절감: 펠릿 비용은 프리폼 비용보다 약 25% 낮습니다.
- 투자회수기간: With existing molds, the ROI is often achieved in under 10 months.
[Global] Extreme Condition Resilience
For our clients in varying climates, the HGY200-V4-B is equipped with an advanced hydraulic oil cooling loop. Whether you are operating in the humid summers of Southeast Asia or the freezing winters of Russia, the system maintains a stable oil temperature of 40-50°C, ensuring consistent clamp pressure and cycle times.
규정 준수: CE 인증 획득, 요청 시 UL 전기 표준 준수.
엔지니어 FAQ
Can I really use my AOKI-250 molds without modification?
Yes. The platen layout, tie-bar spacing, and daylight opening are engineered to match. In some rare cases with very old molds, minor adaptor plates might be needed, but 99% of AOKI-250 molds fit directly.
What is the max shot weight?
The machine boasts a theoretical injection capacity of 442g, which is significantly higher than many standard competitors, allowing for very thick-walled luxury containers.
설치 서비스도 제공하시나요?
Yes, we send engineers globally for installation, commissioning, and training of your staff.
글로벌 사례 연구: 엔지니어 현장 기록
Thailand: Retrofit Success
“We had 5 AOKI machines and needed to expand. The HGY200-V4-B ran our existing molds perfectly.” – Plant Manager, Bangkok
Brazil: Heavy Jars
“The 250KN blow clamp solved our flashing issue on the 200g cream jars.” – Tech Director, São Paulo
Germany: Energy Saving
“The servo system reduced our electricity bill by 35% compared to our older hydraulic units.” – Ops Lead, Hamburg
Vietnam: High Volume
“Running 12 cavities for eye drops, stable cycle times 24/7.” – Production Head, Hanoi
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