설명
원스텝 사출 연신 블로우 성형기(ISBM) HGYS280-V6: 6스테이션 트윈 스크류의 혁명
Engineered by Ever-power | 6-Station Thermal Precision | Twin-Screw Injection Technology
Engineering Overview: Redefining Optical Clarity with 6 Stations
In the hierarchy of polymer processing, the transition from 4-station to 6-station architecture marks the difference between “standard” and “luxury.” As an engineer specializing in high-viscosity PET and PCTG applications, I present the HGYS280-V6. This is not merely a 원스텝 블로우 성형기; it is a thermal management masterclass designed for brands that demand glass-like aesthetics.
The HGYS280-V6 operates on an advanced 6-station rotary indexing system. Unlike standard machines, it incorporates dedicated conditioning and cooling stations that decouple the cooling phase from the injection cycle. This allows for the production of heavy-wall cosmetic jars and complex pharmaceutical vials with zero haze and absolute dimensional stability. Furthermore, it features a pioneering Twin-Screw Injection System heated by nano-far-infrared technology. This ensures superior melt homogeneity, making it the industry benchmark for processing rPET (recycled PET) and color-sensitive masterbatches without streaking.
Figure 1: The Ever-power HGYS280-V6 6-Station Unit with Twin-Screw Tech
1. 기술 표준 구성
Reliability in 24/7 manufacturing requires robust components. The HGYS280-V6 integrates a global supply chain of top-tier components, featuring a unique double-injection control system.
| 시스템/구성 요소 | 브랜드/사양 |
|---|---|
| 서보 시스템 | Using 2 sets of servo pump systems |
| 서보 모터 전력 | 43.2KW (Inovance / WEICHI) |
| 제어 시스템(PLC) | Inovance / MIRLE (Optimized for 6-station logic) |
| 턴테이블 회전 | Yaskawa Servo (Japan) or WEICHI Servo + TSUNTIEN Reducer |
| 블로우 성형 구조 | Hydraulic cylinder or Dual servo motor mold clamping with high-pressure compensation |
| 고압 밸브 | 파커(미국) |
| 공압 실린더 | Airtak (Germany/Taiwan Technology) |
| 온도 조절 | Integrated Control Box (Precise PID control) |
| 유압 제어 | 유켄(대만) 압력 조절 밸브 |
| 스크류 히팅 | Twin-screw heated by nano-far-infrared energy-saving ring (10KW) |
| 주입 장치 제어 | Double-injection unit controlled by single cylinder (Hydraulic or Servo) |
| Oil Tube | Imported material from Italy |
| 총 전력 | 53.2 KW |
2. Machine Parameters: 6-Station Specification
The HGYS280-V6 offers extended mold strokes and intelligent thermal regulation, ideal for products requiring high concentricity and finish.
| 매개변수 | 값 |
|---|---|
| 나사 직경 | 50mm (표준) / 옵션: 40mm, 55mm, 60mm |
| 이론적 주입 용량 | 310g (적용 범위: 188 – 480 cm³) |
| 사출 클램핑력 | 150 나이로 |
| 송풍 클램핑력 | 200kN (단면) |
| 상부 금형 스트로크 | 250mm |
| 하단 금형 스트로크 | 205mm |
| 온도 조절 코어 스트로크 | 250mm |
| 배럴 스트로크 온도 조절 | 230 mm |
| 테이크아웃 스트로크 | 170mm |
| 블로우 코어 스트로크 | 250mm |
| 블로우 몰드 스트로크 | 75 + 75 mm |
| 유류탱크 용량 | 300리터 |
| 기계 크기 (길이*너비*높이) | 5900 x 2600 x 3200 mm |
| 기계 무게 | 14 Tons |
Production Capacity Matrix
| 제품 수량(개수) | 1 | 2 | 4 | 5 | 6 | 7 | 9 | 10 |
|---|---|---|---|---|---|---|---|---|
| 최대 병 직경(mm) | 120 | 110 | 68 | 55 | 50 | 45 | 35 | 20 |
| 최대 병 높이(mm) | 210 | 150 | 100 | |||||
| 목 지름(mm) | 85 | 70 | 50 | 38 | 32 | 25 | 17 | 12 |
| 최대 병 용량(ml) | 2500 | 1500 | 900 | 400 | 250 | 100 | 30 | 20 |
| 최대 병 무게(g) | 130 | 65 | 43 | 32 | 26 | 22 | 18 | 16 |
Core Technology: The 6-Station ISBM Process
그만큼 원스텝 PET 병 제조기 maximizes quality by adding specialized stages to the standard cycle. The HGYS280-V6 utilizes 6 distinct stops on the rotary table, allowing for thermal history manipulation impossible on 3-station machines.
1. Twin-Screw Injection
Molten PET is injected using a specialized twin-screw unit. This ensures exceptional mixing homogeneity, critical for recycled PET (rPET) or color masterbatches.
2. Pre-Cooling
A dedicated station to begin the cooling of thick preforms gently, preventing crystallization in the gate area.
3. Temperature Conditioning
The preform core and skin temperatures are equalized to the exact orientation temperature. This decoupling from injection time allows for faster overall cycles.
4. Stretch & Blow
Biaxial orientation. The 200KN clamping force ensures precision molding of intricate details without parting lines.
5-6. Ejection & Buffer
Automated removal and buffering. The extra station can be used for in-line quality checks or post-cooling.
Why Choose the HGYS280-V6? Core Advantages
- ✓
Twin-Screw Technology: Unlike standard single screws, our twin-screw design provides high-shear mixing. This is a game-changer for rPET processing, ensuring no un-melted solids or color streaks. - ✓
6-Station Thermal Control: By separating cooling/conditioning from injection, we can mold thicker preforms (for heavy jars) without extending the cycle time, boosting productivity by 20-30%. - ✓
에너지 효율: Utilizing Nano-far-infrared heating rings (10KW) and servo-driven pumps, the machine reduces energy consumption significantly compared to traditional hydraulic systems. - ✓
High Cavitation for Vials: Capable of running up to 10 cavities for 20ml pharmaceutical vials, ensuring high output with medical-grade precision.
전략 분석: 원스텝 시스템 vs. 투스텝 시스템
| 비교 차원 | 에버파워 원스텝 ISBM | 전통적인 2단계 조리법 (재가열) |
|---|---|---|
| 프로세스 흐름 | 수지 -> 병 (일체형) | 수지 -> 프리폼 -> 냉각 -> 재가열 -> 병입 |
| 에너지 효율 | 높은 (잠열 주입 방식을 사용합니다) | 낮음 (예비 성형품 재가열에 에너지 낭비) |
| 표면 품질 | 흠잡을 데 없는 (흠집/긁힘 없음) | 운송 중 프리폼에 흠집이 생길 위험이 있습니다. |
| 적용 가능한 재료 | PET, PETG, PC, Tritan, PPSU, rPET | Mostly limited to virgin PET/PP |
| rPET Capability | Superior (Twin-screw mixing) | Variable (Dependent on preform quality) |
| 위생 수준 | 의료/식품 등급 (비접촉식) | 표준(야외에 노출하여 보관) |
산업 응용 분야
고급 화장품
그만큼 ISBM 블로우 성형기 with 6 stations ensures that thick-walled cream jars cool evenly, preventing vacuum voids and ensuring a heavy, glass-like feel.
제약
For eye drops (10ml-20ml), the HGYS280-V6 offers a clean, touchless environment. The 10-cavity setup provides high volume output for sterile packaging needs.
Recycled PET (rPET)
Brands moving to sustainability choose this machine. The twin-screw injection ensures that rPET, which often varies in viscosity, is homogenized perfectly for a consistent bottle strength and clarity.
전력 시스템 선정 요약: Ever-power와 경쟁사 비교
While Japanese 6-station machines (like ASB or Aoki) set a high bar, the HGYS280-V6 offers a competitive edge in ROI.
에버파워 보증: We utilize the same premium supply chain (Yaskawa servos, Parker hydraulics) but optimized for a lower capital expenditure. You get 95% of the performance for 60% of the price.
ROI Case: rPET Cosmetic Bottle Line
Switching from virgin PET to rPET using the HGYS280-V6:
- 재료 절감: Capability to run up to 100% rPET reduces reliance on volatile virgin resin markets.
- Process Stability: Twin-screw mixing reduces scrap rate from color streaking by ~15%.
- 투자회수기간: Typically 12-16 months due to material cost optimization and premium product positioning.
[Global] Extreme Condition Resilience
For our clients in varying climates, the HGYS280-V6 is equipped with an advanced hydraulic oil cooling loop. Whether you are operating in the humid summers of Florida or the freezing winters of Russia, the system maintains a stable oil temperature of 20-25°C, ensuring consistent clamp pressure and cycle times.
규정 준수: CE 인증 획득, 요청 시 UL 전기 표준 준수.
엔지니어 FAQ
Why use a Twin-Screw design?
Standard single screws can struggle to mix color masterbatches into rPET evenly. Our Twin-Screw design provides high shear mixing, ensuring a perfectly uniform color and melt temperature.
What is the benefit of 6 stations over 4?
The extra stations allow for dedicated cooling/conditioning. This means we can cool the preform longer (essential for thick walls) without stopping the injection or blowing steps, effectively shortening the cycle time for heavy parts.
설치 서비스도 제공하시나요?
Yes, we send engineers globally for installation, commissioning, and training of your staff.
글로벌 사례 연구: 엔지니어 현장 기록
미국: 제약용 바이알
"기존 장비 3대를 교체했습니다. 클린룸 공간 활용도가 크게 줄었습니다." 생산 관리자, 뉴저지
브라질: 프리미엄 화장품
"컨디셔닝 스테이션을 이용하면 결함 없이 두꺼운 바닥의 병을 성형할 수 있습니다." 상파울루 공장 책임자
독일: 바이오 수지
“Handling PLA was difficult until we tried the V6’s precise temp control.” – 엔지니어, 뮌헨
인도: 아기 젖병
“Producing PPSU baby bottles requires high heat. The V6 handles it perfectly.” – 뭄바이 지사장
베트남: 음료
"더운 기후에서도 안정적인 출력을 제공합니다. 오일 냉각 시스템이 견고합니다." 하노이 기술 책임자
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