설명
ZQ110 Injection Blow Molding Machine
High-Capacity European-Style IBM System for Large-Volume Pharmaceutical & Cosmetic Packaging — 110T Clamping Force, 540g Injection Weight, Multi-Cavity Precision
Product Overview
그만큼 ZQ110 Injection Blow Molding Machine represents Ever-power Machinery’s flagship mid-to-large capacity IBM platform. Engineered as a direct replacement for the Uniloy UIB150, this European-style system delivers 110 tons of injection clamping force with a substantial 540g shot weight capacity, enabling high-cavity production of pharmaceutical bottles, cosmetic containers, and food-grade packaging from 10ml to 1000ml.
The ZQ110 leverages a one-step injection blow molding process that integrates preform injection, blow molding, and bottle ejection within a single rotary table cycle. This architecture eliminates material waste entirely, achieves wall thickness uniformity within 1% deviation, and produces bottles with precision-molded neck finishes that guarantee 100% cap seal integrity.
The full European-style structural design provides 20%–30% higher clamping rigidity than conventional industry offerings. A standard high-precision angle divider synchronizes mold opening, closing, and turret lifting motions with exceptional repeatability. The unique pressurized clamping architecture isolates the booster cylinder from the opening/closing cycle, reducing hydraulic energy consumption by 20%–30% compared to competitor systems.
Important Notice: Uniloy is a registered trademark of Uniloy Milacron LLC. The ZQ110 is an independently manufactured replacement product by Ever-power Machinery. Reference to Uniloy UIB150 is provided exclusively to assist customers in identifying compatible equipment based on clamping force and production specifications. Ever-power does not distribute or sell original Uniloy products, and this cross-reference does not constitute any form of trademark infringement.
Technical Specifications
| 목 | 단위 | ZQ110 |
|---|---|---|
| 주입 시스템 | ||
| 나사 직경 | mm | 65 |
| 나사 L/D | — | 22:1 |
| Injection Weight | g | 540 |
| 난방 출력 | kW | 20 |
| Number of Barrel Zones | — | 5+N |
| Injection Stroke | mm | 200 |
| 클램핑 시스템 | ||
| Clamping Force of Injection | kN | 1100 |
| Opening Stroke for Injection | mm | 140 |
| Clamping Force of Blowing | kN | 150 |
| Opening Stroke for Blowing | mm | 140 |
| Lifting Height of Rotary Table | mm | 70 |
| Mold Specifications | ||
| Max. Platen Size (L×W) | mm | 1100×460 |
| Mold Thickness | mm | 280 |
| Dia. of Bottle | mm | 120 |
| Bottle Height | mm | 220 |
| Suitable Bottle Height | mm | 1–2000 |
| Stripping Stroke | mm | 260 |
| 유압 시스템 | ||
| 유압 압력 | MPa | 14 |
| Motor Power | kW | 22+22 |
| Dry Cycle | s | 4 |
| 총 전력 | kW | 80 |
| Operating Power | % | 52–70 |
| General Specifications | ||
| Min. Air Pressure (Compressed) | MPa | 0.7–1.2 |
| Compressed Air Capacity | m³/min | 0.7 |
| Water Flowage | m³/h | 4 |
| Cooling Water Pressure | MPa | 0.3–0.4 |
| Dimension (L×W×H) | m | 5×1.8×2.2 |
| Net Weight | 톤 | 15 |
Mold Cavitation Reference
The ZQ110’s expanded platen size (1100×460mm) and 1100kN injection clamping force enable significantly higher cavitation counts than smaller models. This configuration is optimized for high-volume production of small-to-medium bottles where output rate is the primary economic driver.
| Approx. Volume | 10ml | 30ml | 60ml | 100ml | 250ml | 500ml | 1000ml |
|---|---|---|---|---|---|---|---|
| Max. Cavitation | 20 | 18 | 14 | 12 | 8 | 5–6 | 3–4 |
At maximum cavitation, a 10ml pharmaceutical bottle can be produced in 20-cavity molds, delivering exceptional throughput for high-demand markets. The 5+N barrel heating zones with 20kW heating power ensure rapid material plasticization even at peak production rates.
Compatibility & Interchangeability
The ZQ110 occupies the 110-ton clamping force segment alongside established international manufacturers. The following cross-reference enables procurement teams to evaluate equivalent specifications across the competitive landscape:
| 사양 | Ever-power ZQ110 | Jomar IBM135 | SUMA 135iB | Uniloy UIB150 | Bloma IBM135 |
|---|---|---|---|---|---|
| Clamping Force | 1100 kN | 1210 kN | 1200 kN | — | 1250 kN |
| 나사 직경 | 65 mm | 65 mm | 65/76 mm | — | 70mm |
| Injection Weight | 540 g | 450/550 g | 580/770 g | — | 560 g |
| Mold Size (L×W) | 1100×460 mm | 559×1118 mm | 1000×500 mm | — | 900×480 mm |
| Machine Dimension | 5×1.8×2.2 m | 3.79×2.4×3.41 m | 5×2.4×2.7 m | — | 900×480×2.55 m |
Disclaimer: Uniloy is a trademark of Uniloy Milacron LLC. Jomar is a trademark of Jomar Corporation. SUMA and Bloma are trademarks of their respective owners. Ever-power manufactures independent replacement equipment. Specifications are provided for cross-reference purposes only.
Application Scenarios
High-Volume Pharmaceutical Packaging
The ZQ110’s 20-cavity capability for 10ml bottles makes it the platform of choice for large-scale pharmaceutical manufacturers. Eye drop bottles, oral liquid containers, and nasal spray bottles benefit from the injection blow process‘s ability to produce zero-defect neck finishes that meet USP Class VI and FDA 21 CFR 177 compliance standards. A single ZQ110 can produce over 200,000 units per day in optimal configuration.
Premium Cosmetic Jar Production
Wide-mouth cosmetic jars and cream containers up to 250ml are produced with exceptional surface clarity in PS, SAN, or PCTG materials. The 1100kN clamping force ensures precise mold closure even with complex jar geometries, while the 200mm injection stroke accommodates deep-draw preforms for thick-walled containers.
Food-Grade Bottle Manufacturing
Condiment bottles, sauce containers, and edible oil packaging in HDPE and PP benefit from the zero-scrap production economics. The 5+N barrel heating zones with precise PID control prevent material degradation, ensuring food-contact compliance. Multi-cavity 100ml–500ml configurations optimize per-unit manufacturing cost for commodity food packaging.
Industrial & Chemical Containers
The ZQ110 handles larger-format bottles up to 1000ml in 3–4 cavity configurations, suitable for automotive fluids, agricultural chemicals, and cleaning agents. The robust 150kN blow clamping force and 260mm stripping stroke accommodate deep, complex bottle profiles with integrated handles or grip features.
Material & Construction
The ZQ110 is engineered with premium-grade materials and precision manufacturing processes to ensure decades of reliable operation:
- Injection Mold Assembly: S136 stainless steel alloy or 4Cr13 martensitic stainless steel, vacuum heat-treated to HRC 48–52 for exceptional wear resistance and corrosion protection against aggressive polymer additives.
- Blow Mold Cavities: Aircraft-grade 7075 aluminum alloy option for superior thermal conductivity, reducing cooling cycle time by 15% compared to steel molds. Steel inserts available for high-wear applications.
- Hot Runner Manifold: Internally balanced multi-tip hot runner system with individual zone temperature control. Tip-to-tip spacing optimized for the 1100×460mm platen to maximize cavity count without compromising thermal stability.
- Core Rod Assembly: Hardened tool steel core rods with internal cooling channels machined via gun-drilling for uniform temperature distribution. Special coating options (TiN, CrN) extend rod life in abrasive-filled materials.
- Machine Base & Frame: Heavy-duty welded steel construction with vibration-dampening foundation pads. The 15-ton net weight and 5×1.8×2.2m footprint provide exceptional stability during high-speed cycling.
- Rotary Table Mechanism: High-precision cam-driven index table with hardened steel cam followers and automatic lubrication system. Positioning accuracy within ±0.05mm ensures perfect mold alignment cycle after cycle.
Compliance & Safety
Ever-power Machinery maintains comprehensive quality and safety certifications:
- CE Marking (ECM Certification): Full conformity with EU Machinery Directive 2006/42/EC, Low Voltage Directive 2014/35/EU, and EMC Directive 2014/30/EU. Certificate No. 0B200120.ZQJ0Q52.
- ISO 9001:2015: Quality management system certified for design, manufacture, and service of injection blow molding equipment.
- High-Tech Enterprise: Designated by Jiangsu Provincial Science and Technology Department for sustained innovation in plastic processing machinery.
- Utility Patents: Multiple granted patents covering clamping structure optimization, rotary synchronization mechanisms, and energy recovery systems.
Safety Systems: Category 3 safety PLC with dual-channel emergency stops, light curtain protection on operator access, hydraulic pressure relief valves, mold safety interlocks, and automatic fault diagnosis with HMI alarm logging. All electrical components meet IP54 minimum protection rating.
ZQ110 Competitive Advantages
Superior Energy Efficiency
The unique pressurized clamping structure with isolated booster cylinder reduces hydraulic energy consumption by 20%–30% versus conventional designs. At 52–70% operating power utilization, the ZQ110 delivers lower per-unit energy cost than competing 110-ton IBM systems, even with its higher clamping force rating.
Expanded Production Capacity
With 20-cavity capability for 10ml bottles, the ZQ110 outperforms the Uniloy UIB150 in throughput potential. The 1100×460mm platen accommodates larger mold footprints than many competitors, enabling higher cavitation without sacrificing bottle quality or mold durability.
Simplified Maintenance Architecture
Standard servo rotation replaces complex mechanical indexers found in legacy equipment, reducing spare parts inventory and maintenance technician training requirements. The dual 22kW motor configuration provides redundancy—if one motor requires service, the machine can operate at reduced capacity rather than complete shutdown.
Installation & Maintenance
The ZQ110 requires careful site preparation due to its substantial 15-ton mass and 5×1.8×2.2m dimensions:
Facility Requirements ▼
Minimum floor space: 8m × 6m including material handling and maintenance access. Foundation: Reinforced concrete slab rated for 8 tons/m² with vibration isolation pads. Ceiling height: 3.5m minimum for crane access during mold changes. Electrical: 380V/3-phase/50Hz or 460V/3-phase/60Hz, 100kVA dedicated supply. Compressed air: 0.7–1.2 MPa dry, oil-free, with 1.0 m³/min minimum capacity. Cooling water: Closed-loop chiller system recommended, 0.3–0.4 MPa, 4 m³/h flow rate at 15°C inlet.
Maintenance Intervals ▼
Daily: Hydraulic oil temperature and level check, air filter drain, conveyor belt inspection. Weekly: Mold alignment verification, heater resistance spot-check, lubrication of rotary table cam followers. Monthly: Servo motor encoder calibration, hydraulic filter element replacement, safety circuit functional test. Quarterly: Complete hydraulic oil analysis and filter replacement, mold platen parallelism verification, electrical cabinet cleaning. Annual: Major overhaul including screw and barrel inspection, hydraulic pump rebuild, control system firmware update, and comprehensive safety audit.
Recommended Spare Parts Inventory ▼
Critical spares (recommended 1-year stock): Heater bands (all zones), thermocouples, hydraulic seals and O-rings for clamping cylinders, servo motor encoder batteries, proximity sensors for mold position, rotary table index pins, and core rod cooling tube assemblies. Ever-power provides a detailed spare parts BOM with recommended quantities and lead times at time of purchase. Regional distribution centers in Asia, Europe, and the Americas ensure 48–72 hour delivery for stocked items.
Global Deployment References
Korea — Pharmaceutical Manufacturer
Model: ZQ110 | Bottle: 300ml HDPE | 8-cavity configuration
Deployed for OTC cough syrup packaging with 24/7 continuous operation. The customer achieved 18% higher output versus their previous Uniloy equipment while reducing energy consumption by 25%. Zero-defect neck finish eliminated cap-sealing failures that had previously caused 3% scrap rate.
Russia — Food Packaging Plant
Model: ZQ60 | Bottle: 350ml PP | 5-cavity configuration
Installed for dairy product containers requiring cold-chain durability. The injection blow process produced bottles with uniform wall thickness that withstood drop tests from 2 meters at -20°C without cracking. Customer reported payback period of 14 months versus imported European equipment.
South Africa — Beverage Bottler
Model: ZQ60 | Bottle: 300ml & 1L LDPE | Multi-cavity
Produced colorful sports drink bottles with consistent pigment distribution. The customer praised the machine’s ability to handle frequent color changes (3–4 per day) with minimal purging time. Bottle clarity and color consistency met requirements for premium retail shelf presentation.
Mexico — Cosmetic Producer
Model: ZQ80 | Bottle: 400ml PS | High-transparency
High-clarity cosmetic containers for premium skincare line. The injection blow process eliminated the haze and flow lines common in extrusion blow products. Customer integrated the ZQ80 with automatic visual inspection and robotic packaging for fully unmanned second-shift operation.
FAQ & Selection Guide
Engineering Support & Warranty
Global Service Network
Ever-power maintains authorized service agents across Korea, India, Turkey, Russia, South Africa, Brazil, Mexico, and the United States. Factory-trained engineers provide installation, commissioning, preventive maintenance, and emergency repair services with local language support.
Remote Diagnostic Capability
The ZQ110’s PLC control system supports secure VPN remote access for real-time troubleshooting, parameter optimization, and software updates. This capability reduces resolution time for software-related issues from days to hours, and minimizes the need for international travel for minor adjustments.
Warranty Coverage
Standard warranty: 12 months from successful commissioning or 14 months from ex-factory delivery, whichever occurs first. Coverage includes all mechanical, hydraulic, and electrical components except wear items (heater bands, seals, filters). Extended warranty to 36 months available with annual preventive maintenance contract.
Training & Knowledge Transfer
Comprehensive training program includes: Basic operation and safety (3 days), Mold changeover and setup (2 days), Process parameter optimization (2 days), Preventive maintenance (2 days), and Troubleshooting diagnostics (2 days). Advanced PLC programming and servo tuning courses available at Ever-power headquarters. All training materials provided in English with local language support where available.
Related Products & Solutions
Ever-power offers a comprehensive portfolio of injection blow molding machines spanning 40-ton to 135-ton clamping force capacities:
ZQ40
40T | 190/260g
Entry-Level IBM
ZQ60
60T | 260/383g
Replaces Jomar IBM65
ZQ80
80T | 466g
Replaces Jomar IBM85S
ZQ110
110T | 540g
★ Current Model
ZQ135
135T | 650g
Replaces Jomar IBM175
ZQ60HE
Full Electric | 400-800kN
High-Speed Servo
Complete auxiliary equipment lines include: volumetric dosing units, mold temperature controllers (water and oil type), industrial chillers, compressed air systems, automatic bottle visual inspection machines, leak testers, labeling systems, and robotic packaging cells. Ever-power provides turnkey production line design, layout optimization, and integration services for greenfield and brownfield installations.
Upgrade to the ZQ110 — Engineered for Volume
Request a detailed quotation, production feasibility study, or schedule a live virtual demonstration of the ZQ110 in operation at our Zhangjiagang facility.
Email: [email protected] | Typical response within 24 hours
