Penerangan
ZQ110 Injection Blow Molding Machine
High-Capacity European-Style IBM System for Large-Volume Pharmaceutical & Cosmetic Packaging — 110T Clamping Force, 24-Cavity Capability, Zero-Waste Precision Molding
Product Overview
Yang ZQ110 Injection Blow Molding Machine represents the upper-midrange flagship of Ever-power Machinery’s European-style IBM lineup. Engineered as a direct performance-matched replacement for the SUMA 135iB, this 110-ton system delivers exceptional throughput for high-volume pharmaceutical, cosmetic, and food packaging operations requiring multi-cavity precision and consistent quality at scale.
With a substantial 1100 kN injection clamping force and 540g injection capacity, the ZQ110 supports mold configurations up to 24 cavities for 10ml bottles — translating to daily outputs exceeding 250,000 units under optimal conditions. The full European-style frame architecture provides 20%–30% greater structural rigidity than industry-standard designs, ensuring dimensional stability even during extended continuous operation cycles.
The ZQ110 employs a standard high-precision angle divider that synchronizes mold opening, closing, and turret lifting motions with sub-millisecond accuracy. Combined with the unique pressurized clamping structure where the booster cylinder remains disengaged during mode transitions, energy consumption is reduced by 20%–30% compared to conventional hydraulic systems. The hydraulic double-pump configuration is standard, not optional.
Please note: SUMA is a registered trademark of its respective owner. The ZQ110 is an independently manufactured replacement product by Ever-power Machinery. We reference the SUMA 135iB solely to assist customers in identifying compatible equipment based on clamping force, injection capacity, and production specifications. Ever-power does not distribute original SUMA products, and this cross-reference is provided for selection convenience without intent of trademark infringement.
Technical Specifications
| Barang | Unit | ZQ110 |
|---|---|---|
| Sistem Suntikan | ||
| Diameter Skru | mm | 65 |
| Skru L/D | — | 22:1 |
| Injection Weight | g | 540 |
| Kuasa Pemanasan | kW | 20 |
| Number of Barrel Zones | — | 5+U |
| Injection Stroke | mm | 200 |
| Sistem Pengapit | ||
| Clamping Force of Injection | kN | 1100 |
| Opening Stroke for Injection | mm | 140 |
| Clamping Force of Blowing | kN | 150 |
| Opening Stroke for Blowing | mm | 140 |
| Lifting Height of Rotary Table | mm | 70 |
| Mold Specifications | ||
| Max. Platen Size (L×W) | mm | 1100×460 |
| Mold Thickness | mm | 280 |
| Dia. of Bottle | mm | 120 |
| Bottle Height | mm | 220 |
| Suitable Bottle Height | mm | 1–2000 |
| Stripping Stroke | mm | 260 |
| Sistem Hidraulik | ||
| Tekanan Hidraulik | MPa | 14 |
| Motor Power | kW | 22+22 |
| Dry Cycle | s | 4 |
| Kuasa Keseluruhan | kW | 80 |
| Operating Power | % | 52–70 |
| General Specifications | ||
| Min. Air Pressure (Compressed) | MPa | 0.7–1.2 |
| Compressed Air Capacity | m³/min | 0.7 |
| Water Flowage | m³/h | 4 |
| Cooling Water Pressure | MPa | 0.3–0.4 |
| Dimension (L×W×H) | m | 5×1.8×2.2 |
| Net Weight | Tan | 15 |
Mold Cavitation Reference
The ZQ110’s expanded platen size and 540g injection capacity enable significantly higher cavitation counts than smaller models, maximizing production economics for high-volume applications:
| Approx. Volume | 10ml | 30ml | 60ml | 100ml | 250ml | 500ml | 1000ml |
|---|---|---|---|---|---|---|---|
| Max. Cavitation | 24 | 22 | 18 | 14 | 10 | 8 | 6 |
At 24-cavity production of 10ml bottles with a 4-second dry cycle, the ZQ110 achieves theoretical outputs exceeding 518,000 bottles per 24-hour period — making it the preferred choice for large pharmaceutical contracts and high-volume cosmetic manufacturing.
Compatibility & Interchangeability
The ZQ110 is dimensioned and performance-calibrated as an independent replacement for the SUMA 135iB and comparable 110-ton-class IBM systems. The following cross-reference enables informed equipment selection across major manufacturers:
| Spesifikasi | Ever-power ZQ110 | Jomar IBM135 | SUMA 135iB | Uniloy UIB150 | Bloma IBM135 |
|---|---|---|---|---|---|
| Clamping Force | 1100 kN | 1210 kN | 1200 kN | — | 1250 kN |
| Diameter Skru | 65 mm | 65 mm | 65/76 mm | — | 70 mm |
| Injection Weight | 540 g | 450/550 g | 580/770 g | — | 560 g |
| Mold Size (L×W) | 1100×460 mm | 559×1118 mm | 1000×500 mm | — | 900×480 mm |
| Machine Dimension | 5×1.8×2.2 m | 3.79×2.4×3.41 m | 5×2.4×2.7 m | — | 900×480×2.55 m |
| Net Weight | 15 Ton | — | — | — | — |
Note: Jomar, SUMA, Uniloy, and Bloma are trademarks of their respective owners. Ever-power manufactures independent replacement equipment. Specifications are provided for cross-reference purposes only to assist customer selection. No affiliation or endorsement is implied.
Application Scenarios
High-Volume Pharmaceutical Production
The ZQ110’s 24-cavity capability for 10ml bottles makes it the optimal platform for large-scale pharmaceutical contracts. A single machine can supply the annual bottle requirements for multiple OTC product lines, consolidating production footprint while maintaining pharmaceutical-grade consistency across millions of units. The zero-scrap process eliminates material waste recovery costs associated with extrusion alternatives.
Premium Cosmetic & Skincare Packaging
For cosmetic brands requiring both volume and visual perfection, the ZQ110 delivers high-transparent PS and PETG containers with mirror-finish surfaces. The 14-cavity configuration for 100ml lotion bottles balances throughput with mold investment, while the precise neck finish ensures compatibility with premium pump and spray dispenser systems.
Food-Grade Condiment & Sauce Bottles
The 6-cavity 1000ml configuration supports family-size food packaging with FDA-compliant HDPE and PP materials. The injection blow process produces bottles with superior drop resistance and consistent thread engagement — critical for hot-fill applications and tamper-evident closure systems used in condiment and cooking oil markets.
Industrial & Agricultural Chemical Containers
Chemical resistance and structural integrity are paramount for pesticide, lubricant, and cleaning product packaging. The ZQ110’s 1100 kN clamping force ensures dense, void-free bottle walls that withstand internal pressure and external impact. Multi-cavity production of 250ml–500ml containers meets the volume demands of regional chemical distributors.
Material & Construction
The ZQ110 incorporates heavy-duty engineering specifications designed for 24/7 industrial operation:
- Injection Mold Assembly: S136 stainless steel or 4Cr13 alloy with vacuum heat treatment to HRC 48–52. Hot runner manifold features independent zone temperature control with PID accuracy of ±1°C.
- Blow Mold Cavities: Aircraft-grade 7075 aluminum or beryllium-copper alloy options for enhanced thermal conductivity. Cavity surface finish achieves Ra 0.02μm for optical-grade transparency.
- Core Rod System: Hardened tool steel with internal cooling channels machined via gun-drilling process. Core temperature uniformity within ±2°C across all cavities ensures consistent bottle interior dimensions.
- Machine Base & Frame: QT500-7 nodular cast iron base with vibration-damping properties. Welded steel frame undergoes stress-relief annealing and precision machining to maintain alignment under 1100 kN clamping loads.
- Rotary Table Mechanism: High-precision cam-driven index table with hardened steel worm gear reduction. Positioning accuracy within ±0.05mm ensures perfect mold alignment cycle after cycle.
Compliance & Safety
Ever-power Machinery maintains comprehensive certification and quality assurance protocols:
- CE Marking (EU): Full compliance with Machinery Directive 2006/42/EC, EMC Directive 2014/30/EU, and Low Voltage Directive 2014/35/EU. Validated by ECM Certification body.
- ISO 9001:2015: Quality management system covering design, manufacturing, installation, and after-sales service with annual third-party surveillance audits.
- High-Tech Enterprise (China): National certification (GR202032005329) recognizing sustained R&D investment, patent portfolio, and technological innovation capacity.
- Utility Patents: 9+ granted Chinese utility patents covering clamping structures, rotary synchronization, energy recovery, and mold cooling innovations.
Integrated Safety Systems: Dual-channel safety PLC with Category 3 architecture per EN ISO 13849-1. Features include light curtain protection on operator access, hydraulic pressure relief valves, mold safety locks with mechanical interlocks, and automatic emergency stop on servo fault detection. All safety circuits are monitored with test pulses every 50ms.
ZQ110 Competitive Advantages
Superior Cavitation Economics
With 24 cavities at 10ml versus competitors’ typical 20-cavity maximum, the ZQ110 delivers 20% higher output per cycle. Over a 5-year depreciation period at 20-hour daily operation, this differential translates to approximately 38 million additional bottles — a substantial revenue multiplier that justifies the machine investment.
Energy-Efficient Hydraulic Design
The unique pressurized clamping with booster cylinder disengagement reduces hydraulic pump load during 80% of the cycle. Combined with the 52–70% operating power range (versus competitors’ 65–80%), annual electricity savings exceed 15,000 kWh compared to conventional 110-ton IBM systems at typical utilization rates.
Simplified Maintenance Architecture
Standard servo rotation replaces complex mechanical indexers used by some competitors, reducing spare parts inventory by 30% and maintenance technician training requirements. The open-frame European design provides unobstructed access to all hydraulic and electrical components without requiring auxiliary lifting equipment.
Installation & Maintenance
The ZQ110 requires careful site preparation due to its 15-ton mass and substantial footprint:
Site Requirements & Foundation ▼
Minimum floor space: 8m × 6m including material handling and maintenance clearance. Foundation load capacity: 8 tons/m² with reinforced concrete slab minimum 300mm thickness. Vibration isolation pads recommended for upper-floor installations. Ceiling height: 3.5m minimum for crane access during mold changes. Electrical supply: 380V/3-phase/50Hz or 460V/3-phase/60Hz, 100kVA capacity with dedicated transformer. Compressed air: 0.7–1.2 MPa dry, oil-free, with 1.0 m³/min receiver tank. Cooling tower or chiller: 15 m³/h capacity at 15°C setpoint.
Preventive Maintenance Protocol ▼
Daily: Hydraulic oil temperature and level check, air filter drain, conveyor belt tracking inspection. Weekly: Lubrication of rotary table bearings, mold alignment verification with dial indicator, heater band resistance measurement. Monthly: Hydraulic oil particle count analysis (target ISO 4406 18/16/13), servo motor encoder feedback calibration, safety circuit functional test. Quarterly: Complete hydraulic system filter replacement, mold cooling channel descaling, electrical cabinet dust evacuation. Annual: Full machine re-alignment, load cell calibration, pressure transducer verification, and comprehensive safety audit by Ever-power certified engineers.
Critical Spare Parts Inventory ▼
Recommended on-site stock: heater bands (all zones × 2), thermocouples (all zones × 3), hydraulic pump seals and valves (one complete set), proximity sensors (all positions × 2), servo motor encoder batteries, rotary table cam followers (one set), and mold core rods (one cavity equivalent). Ever-power regional warehouses in Korea, India, Turkey, and Brazil maintain 48-hour shipping capability for all wear components. Critical emergency parts can be air-freighted within 72 hours to any global destination.
Global Deployment References
Korea — A-IL Plastic | Pharmaceutical Bottles
Model: ZQ110 | Bottle: 300ml HDPE | 8-Cavity
Deployed for OTC cough syrup and vitamin packaging with KFDA compliance requirements. The customer upgraded from a 6-cavity extrusion blow system and reported 340% throughput increase with 60% reduction in material waste. Bottle neck finish dimensional consistency improved from ±0.15mm to ±0.03mm, eliminating cap-fitting rejections on the filling line.
Russia | Nutraceutical Packaging
Model: ZQ60 | Bottle: 350ml PP | 5-Cavity
Installed in a Siberian manufacturing facility operating in ambient temperatures down to -25°C. The injection blow process proved significantly more stable than the customer’s previous extrusion system, which suffered from parison temperature sensitivity. Winter production efficiency improved from 62% to 89% with the ZQ series equipment.
South Africa — Formosa | Beverage Bottles
Model: ZQ60 | Bottle: 1.3L & 1L HDPE | 2-Cavity
Large-format sports drink bottles requiring exceptional drop resistance for distribution across Southern Africa. The uniform wall thickness distribution achieved by injection blow molding reduced bottle weight by 12% while maintaining equivalent mechanical strength — a significant material cost saving at high volume.
Mexico | Food Condiment Packaging
Model: ZQ80 | Bottle: 400ml PP | 4-Cavity
Hot-fill salsa and sauce bottles requiring thermal stability up to 95°C. The customer integrated the ZQ80 with automatic visual inspection and side-leak testing for 100% quality assurance. FDA-compliant production documentation supported the customer’s US export certification requirements without additional validation testing.
FAQ & Selection Guide
Engineering Support & Warranty
Global Service Network
Ever-power maintains authorized service partnerships across Korea, India, Turkey, Russia, South Africa, Brazil, Mexico, and the United States. Each regional center stocks critical spare parts and deploys factory-trained engineers for emergency response within 48–72 hours. Remote diagnostic capability via secure VPN connection enables real-time troubleshooting and parameter optimization without waiting for on-site arrival.
Warranty & Extended Coverage
Standard warranty: 12 months from commissioning or 14 months from delivery. Extended warranty packages available to 36 months with annual preventive maintenance contracts. Warranty covers all manufacturing defects, premature component failure under normal operating conditions, and software updates. Exclusions apply to consumables (heater bands, seals), mold wear, and damage from improper operation or unauthorized modifications.
Training & Knowledge Transfer
Ever-power’s training curriculum ensures customer self-sufficiency:
- Level 1 — Operator: 5-day program covering machine startup/shutdown, production monitoring, quality inspection, and basic troubleshooting. Certification provided.
- Level 2 — Technician: 10-day program including mold changeover, process parameter optimization, preventive maintenance scheduling, and hydraulic system diagnostics.
- Level 3 — Engineer: 15-day advanced program covering PLC ladder logic, servo tuning, custom recipe development, and integration with auxiliary equipment.
Training is conducted at customer facility during commissioning or at Ever-power headquarters in Zhangjiagang, China. Refresher courses and new-hire onboarding are available annually at preferential rates.
Related Products & Turnkey Solutions
Ever-power delivers complete injection blow molding production lines from raw material to finished pallet:
ZQ40
40T | 190/260g | 9-Cavity Max
Entry-Level IBM
ZQ60
60T | 260/383g | 14-Cavity Max
Mid-Range Workhorse
ZQ80
80T | 466g | 20-Cavity Max
Versatile Performer
ZQ110
110T | 540g | 24-Cavity Max
High-Volume Flagship
ZQ135
135T | 650g | 30-Cavity Max
Maximum Capacity
ZQ60HE
Full Electric | 400-800kN
Energy-Efficient
Integrated Auxiliary Systems: Auto loaders with material drying, precision mold temperature controllers (±1°C), industrial chillers, oil-free air compressors, automatic bottle visual inspection machines (foreign particle, mouth defect, bottom unevenness), side-leak testers, conveyor systems, labeling machines, and robotic packing cells. Ever-power engineers design complete production line layouts optimized for your facility dimensions, material flow, and automation requirements.
Scale Your Bottle Production with ZQ110
Request a detailed production feasibility study, ROI analysis, or schedule a live virtual demonstration of the ZQ110 in operation at our Zhangjiagang facility.
Email: [email protected] | Technical inquiries answered within 24 hours
