AOKI Replacement ISBM Machines – Model Comparison & Compatible Alternatives
Keep your existing tooling. Modernize your production.
Compare replacement options for legacy AOKI injection stretch blow molding machines and find the right Ever-Power ISBM platform for your molds, bottles and production requirements.
Find the Replacement for Your AOKI Machine
Cross-reference your legacy AOKI model with Ever-Power's compatible ISBM platforms. Each replacement is engineered to accept your existing molds and tooling.
| Ever-Power Model | Configuration | Replaces AOKI Model | Action |
|---|---|---|---|
| HGY150-V4-B | B Series | SBIII-100L-20 | View Details |
| HGY150-V3-B | 3-Station Model | SBIII-100L-20 | Request Quote |
| HGY200-V4-B | B Series | SBIII-250LL-50S | View Details |
| HGY200-V3 | 3-Station Model | SBIII-250LL-50S | View Details |
| HGYS350-V4-EV | Full Servo | AL-350LL-40 | Request Quote |
Technical Note: The above cross-reference is intended as a general model comparison based on machine capacity, configuration, and typical application range. Actual compatibility depends on container specifications, neck finish, resin material, cavity configuration, mold dimensions, injection unit capacity, clamping force, and production requirements. Final machine selection should be confirmed against the customer's bottle samples, mold drawings, and required output.
Is Your Existing AOKI Machine Becoming Expensive to Keep Running?
Legacy equipment is a reality in every production facility. When uptime starts to cost more than output, it is time to evaluate your options.
- Increasing maintenance frequency
- Aging hydraulic components
- Difficult-to-source electrical components
- Long downtime after control-system failure
- Higher electricity consumption
- Limited automation integration
- Difficulty adding new bottle formats
- Existing molds are too valuable to abandon
- New OEM machine investment is difficult to justify
Replacing the machine should not automatically mean replacing your mold library.
Legacy AOKI vs Modern Ever-Power Replacement
A side-by-side look at what changes — and what stays the same — when you move from an aging installed AOKI platform to a new Ever-Power ISBM system.
| Comparison | Existing Legacy AOKI | Ever-Power Replacement |
|---|---|---|
| Machine Generation | Existing / aging installation | New production platform |
| Control System | Original-generation control | Modern PLC + HMI |
| Drive System | Depends on model / year | Servo / servo-hydraulic / full servo |
| Existing Mold Reuse | Native AOKI tooling | Compatible models available |
| Spare Parts Sourcing | Depends on legacy component availability | Current industrial components |
| Automation Integration | Depends on machine age | Modern communication interfaces |
| Energy Optimization | Original configuration | Demand-controlled servo solution |
| Bottle Development | Existing process | Existing + new bottle development |
| Technical Documentation | Existing machine documentation | New machine documentation |
| Service | Existing service channel | Ever-Power engineering support |
Comparison reflects general platform characteristics. Actual specifications depend on the specific AOKI model, year of installation, and selected Ever-Power replacement configuration.
Compare Technical Specifications
Side-by-side technical data for legacy AOKI models and their Ever-Power replacement platforms. Select your current AOKI model below to view the matched specification sheet.
| Specification | Existing AOKI Model | Ever-Power Replacement |
|---|---|---|
| Stations | 3 | 3 or 4 |
| Screw diameter | 50 mm (typical) | 50 mm |
| Injection volume | ~310 cm³ (typical) | 315 g (~315 cm³) |
| Injection clamping force | ~150 kN (typical) | 150 kN |
| Blow clamping force | ~120 kN (typical) | 120 kN |
| Mold opening stroke | ~350 mm (typical) | 460 mm (V3) / 250 mm (V4) |
| Max container size | ~1.5 L | ~1.5 L |
| Cavities | Up to 6–8 | Up to 6–12 |
| Motor system | Hydraulic | Servo-hydraulic / Full Servo (EV) |
| Installed power | ~35 kW (typical) | ~45 kW |
| Machine dimensions | ~4.2 × 1.4 × 2.8 m | 4,200 × 1,400 × 2,800 mm |
| Weight | ~6,000 kg (typical) | 6,000 kg |
| Material | PET, PP, PC, HDPE | PET, PETG, PC, PP, PPSU |
| Specification | Existing AOKI Model | Ever-Power Replacement |
|---|---|---|
| Stations | 3 or 4 | 3 or 4 |
| Screw diameter | 64 mm | 50 mm (std) / 40–60 mm (opt) |
| Injection volume | 386 cm³/shot | 310 g (188–480 cm³) |
| Injection clamping force | 490.6 kN | 300 kN |
| Blow clamping force | 297.2 kN | 200 kN |
| Mold opening stroke | 605 mm | 460 / 210 mm |
| Max container size | ~2.5 L | ~2.5 L |
| Cavities | Up to 8–10 | Up to 8–12 |
| Motor system | Hydraulic | Servo-hydraulic / Full Servo (EV) |
| Installed power | ~50 kW | 59.2 kW (49.2 kW servo) |
| Machine dimensions | 5,340 × 2,100 × 3,410 mm | 4,800 × 2,000 × 3,200 mm |
| Weight | 9,650 kg | 13,000 kg |
| Material | PET, PP, PC | PET, PETG, PC, PP, PPSU |
| Specification | Existing AOKI Model | Ever-Power Replacement |
|---|---|---|
| Stations | 4 | 4 |
| Screw diameter | ~50–60 mm (typical) | 50 mm (optional) |
| Injection volume | ~400–500 cm³ (typical) | 310 g |
| Injection clamping force | ~600–800 kN (typical) | 300 kN |
| Blow clamping force | ~300–400 kN (typical) | 200 kN |
| Mold opening stroke | ~500–600 mm (typical) | ~460 mm |
| Max container size | ~2 L | ~2 L |
| Cavities | Up to 10–12 | Up to 8–12 |
| Motor system | Servo-hydraulic (AL series) | Full Servo (EV) |
| Installed power | ~45–55 kW (typical) | ~49 kW (servo) |
| Machine dimensions | ~5.3 × 2.6 × 3.3 m | ~4,800 × 2,000 × 3,200 mm |
| Weight | ~11,500 kg (typical) | ~13,000 kg |
| Material | PET, PP, PC | PET, PETG, PC, PP |
Note: AOKI specifications are compiled from publicly available used-equipment listings and manufacturer documentation. Ever-Power specifications reflect standard configurations; actual values may vary by order, optional equipment, and regional electrical standards. Final machine selection must be confirmed against your mold drawings, bottle samples, and production requirements. All metric units.
Need the Exact Spec Sheet for Your Mold Set?
Our engineers will cross-check your existing AOKI machine nameplate and mold dimensions against the replacement platform.
Request Detailed ComparisonProtect Your Existing AOKI Tooling Investment
The real cost of change is not just the machine. Your validated tooling, process knowledge, and production infrastructure represent years of capital and engineering investment.
Can I Use My Existing AOKI Molds?
For selected replacement platforms, yes.
Compatibility must be confirmed against the exact machine and mold version before order. Our engineering team performs a detailed technical review for every inquiry.
Compatibility Checkpoints
Not sure if your mold set qualifies? Send us your mold drawings and machine nameplate for a free compatibility review.
Start Compatibility ReviewKeep Your Existing Bottle Program – And Expand Beyond It
Your AOKI replacement from Ever-Power protects your current production assets while opening the door to next-generation capabilities.
Existing Production
- Existing mold
- Existing neck finish
- Existing bottle
- Existing downstream equipment
New Development
- New cavity layouts
- New bottle geometry
- Lightweighting
- Additional material options
- Servo process optimization
- New automation
Frequently Asked Questions
Everything you need to know about replacing your AOKI machine with an Ever-Power ISBM platform.
Ever-Power offers direct replacement platforms for legacy AOKI one-step ISBM machines. Our HGY150-V4-B and HGY150-V3-B replace the AOKI SBIII-100L-20. The HGY200-V4-B and HGY200-V3 replace the AOKI SBIII-250LL-50S. For full-servo requirements, the HGYS350-V4-EV replaces the AOKI AL-350LL-40. Each platform is engineered to accept your existing AOKI tooling with minimal or no modification.
Yes. Ever-Power replacement ISBM machines are designed with AOKI mold compatibility in mind. In most cases, your existing AOKI molds, neck finishes, and cavity layouts can be transferred directly to our platforms. Final confirmation requires review of your mold drawings and a sample bottle, but our engineering team has extensive experience matching AOKI tooling geometry.
Yes. The Ever-Power HGY200-V4-B (B Series) and HGY200-V3 (3-Station) are the recommended replacement platforms for the AOKI SBIII-250LL-50S. Both machines match the clamping force, injection capacity, and blow stroke required for SBIII-250LL-50S tooling. We can also upgrade you to servo-driven systems for improved cycle control and energy efficiency.
In most cases, no modification is required. Ever-Power ISBM platforms are engineered to accept standard AOKI mold interfaces, including mounting patterns, hot-runner connections, and blow-pin geometry. If any minor adjustments are needed, our technical team provides detailed guidance and can supervise the modification at your facility or through our partner network.
Yes. A 4-station Ever-Power machine can typically run tooling originally designed for a 3-station AOKI machine. The additional station provides flexibility for future mold expansion or process optimization. Our control system allows you to configure the machine for 3-station or 4-station operation depending on your current tooling setup and production requirements.
To confirm full compatibility, we need: (1) your AOKI machine model and serial number from the nameplate, (2) mold drawings or cavity layout diagrams, (3) sample bottles with neck-finish specifications, (4) resin type and preform weight, and (5) target production output. You can upload these details through our contact form or send them directly to [email protected].
Yes. Ever-Power offers pre-shipment mold trial services at our factory in China. You can ship your existing AOKI mold to us, and we will run production trials on the replacement machine using your actual tooling and resin. We provide video documentation, dimensional reports, and cycle-time data so you can verify performance before the machine leaves our facility.
Our ISBM platforms process all standard stretch-blow-grade resins including PET, PETG, PP, PC, PLA, and PEN. We also support specialty materials and recycled-content resins. The injection unit and hot-runner system can be configured for your specific material viscosity and processing temperature window.
Customers typically report 25% to 45% energy savings when upgrading from a legacy AOKI hydraulic machine to an Ever-Power servo-driven ISBM platform. The exact figure depends on your current machine age, hydraulic pump efficiency, and production cycle. Our full-servo EV series eliminates hydraulic power units entirely, maximizing energy efficiency.
Yes. Every AOKI replacement project includes on-site installation supervision, mechanical and electrical commissioning, and comprehensive operator training. Our technicians will remain at your facility until the machine is producing qualified bottles at target cycle time. Training covers machine operation, mold changeover, process optimization, and routine maintenance.
From order confirmation to production startup, a typical AOKI replacement project takes 14 to 20 weeks. This includes machine manufacturing (10-14 weeks), ocean freight (3-5 weeks), and on-site installation and commissioning (1-2 weeks). If you require pre-shipment mold trials, add 2-3 weeks. We can also arrange air freight for urgent projects.
Yes. Ever-Power works with a network of certified mold manufacturers to supply new ISBM molds alongside your replacement machine. Whether you need a direct replica of your existing AOKI mold or a new design with additional cavities or lightweighting features, we can manage the complete mold engineering, manufacturing, and qualification process.
Standard auxiliary equipment includes a resin dryer, chiller for mold temperature control, and high-pressure air compressor for blow molding. If you already have these from your AOKI line, they can usually be reused. We provide a complete auxiliary equipment specification sheet with each quotation and can supply integrated turnkey packages if needed.
In most cases, yes — and often we can improve it. Ever-Power servo-driven ISBM platforms offer faster injection response, optimized blow profiles, and precise temperature control that can reduce cycle time by 5% to 15% compared with older AOKI hydraulic machines. We benchmark your current cycle during the compatibility review and set clear performance targets.
Yes. We provide replacement machines and technical support for the entire AOKI SB, SBII, and SBIII series. Whether you are running an early SB model or a later SBIII-100L / SBIII-250LL, we have a compatible Ever-Power platform. We also maintain a database of AOKI machine specifications dating back to the 1980s to ensure accurate replacement matching.