{"id":392,"date":"2026-02-09T06:24:01","date_gmt":"2026-02-09T06:24:01","guid":{"rendered":"https:\/\/isbm-molding.com\/?post_type=product&p=392"},"modified":"2026-02-09T06:56:46","modified_gmt":"2026-02-09T06:56:46","slug":"one-step-blow-molding-machine-hgy200-v4","status":"publish","type":"product","link":"https:\/\/isbm-molding.com\/nn\/product\/one-step-blow-molding-machine-hgy200-v4\/","title":{"rendered":"One Step Blow Molding Machine HGY200-V4: Heavy-Duty 4-Station ISBM Technology"},"content":{"rendered":"

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One Step Blow Molding Machine HGY200-V4: Heavy-Duty 4-Station ISBM Technology<\/h1>\n

Engineered by Ever-power | 300KN Injection Clamping Force | ASB-12M Mold Compatible<\/p>\n<\/div>\n

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Engineering Overview: The Heavy-Duty Precision Solution<\/h2>\n

In my twenty years of field experience commissioning production lines for high-viscosity polymers and complex container geometries, I have found that stability is the cornerstone of profitability. The HGY200-V4<\/strong> is not just another machine; it is Ever-power’s heavy-duty answer to the market’s demand for a robust One Step Blow Molding Machine<\/a> capable of handling higher cavitation and heavier shot weights.<\/p>\n

Operating on a sophisticated 4-station rotary indexing system<\/strong>, this machine integrates Injection, Temperature Conditioning, Stretch-Blowing, and Ejection into a continuous thermal loop. Unlike smaller units, the HGY200-V4 boasts a massive 300KN injection clamping force<\/strong>, making it the ideal ISBM Machine<\/a> for producing thick-walled cosmetic jars, large-volume pharmaceutical bottles, and intricate PCTG\/PETG containers that require substantial injection pressure. Crucially, it is engineered for full compatibility with Japanese ASB-12M molds, allowing you to upgrade your production capabilities without rendering your existing tooling investment obsolete.<\/p>\n<\/div>\n

\"HGY200-V4<\/p>\n

Figure 1: The Ever-power HGY200-V4 Heavy Duty 4-Station Unit<\/p>\n<\/div>\n

1. Technical Standard Configuration<\/h2>\n

The HGY200-V4 is built to run 24\/7. We utilize a “Best-in-Class” component strategy, integrating top-tier global suppliers to ensure that the Mean Time Between Failures (MTBF) exceeds industry standards.<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
System \/ Component<\/th>\nBrand \/ Specification<\/th>\n<\/tr>\n<\/thead>\n
Servo System<\/strong><\/td>\nUsing 3 sets of servo pump systems<\/td>\n<\/tr>\n
Servo Motor Power<\/strong><\/td>\n49.2KW (Inovance \/ WEICHI)<\/td>\n<\/tr>\n
Control System (PLC)<\/strong><\/td>\nInovance \/ MIRLE (High processing speed)<\/td>\n<\/tr>\n
Turntable Rotation<\/strong><\/td>\nYaskawa Servo (Japan) or WEICHI Servo + TSUNTIEN Reducer (Taiwan)<\/td>\n<\/tr>\n
Blow Molding Structure<\/strong><\/td>\nHydraulic cylinder or Dual servo motor mold damping system with high-pressure compensation<\/td>\n<\/tr>\n
High Pressure Valve<\/strong><\/td>\nParker (USA)<\/td>\n<\/tr>\n
Pneumatic Cylinder<\/strong><\/td>\nAirtak<\/td>\n<\/tr>\n
Temperature Control<\/strong><\/td>\nIntegrated Control Box (or optional built-in system)<\/td>\n<\/tr>\n
Hydraulic Control<\/strong><\/td>\nYUKEN (Taiwan) Pressure Control Valve<\/td>\n<\/tr>\n
Screw Heating<\/strong><\/td>\nNano-far-infrared energy-saving heating ring (10KW)<\/td>\n<\/tr>\n
Injection Unit Control<\/strong><\/td>\nSingle Cylinder Control (Hydraulic or Servo Melt Motor)<\/td>\n<\/tr>\n
Mold Compatibility<\/strong><\/td>\nCompatible with Japanese ASB-12M mould<\/strong><\/td>\n<\/tr>\n
Total Power<\/strong><\/td>\n59.2 KW<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

2. Machine Parameters & Performance Metrics<\/h2>\n

The HGY200-V4 is defined by its power. With 300KN of injection clamping force, it provides the “muscle” needed for high-cavitation molds and dense materials.<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parameter<\/th>\nValue<\/th>\n<\/tr>\n<\/thead>\n
Screw Diameter<\/strong><\/td>\n50mm (Standard) \/ Options: 40, 55, 60mm<\/td>\n<\/tr>\n
Theoretical Injection Capacity<\/strong><\/td>\n310g (Range: 188 – 480 cm\u00b3)<\/td>\n<\/tr>\n
Injection Clamping Force<\/strong><\/td>\n300 KN<\/strong> (High Pressure)<\/td>\n<\/tr>\n
Blowing Clamping Force<\/strong><\/td>\n200 KN (Single Side)<\/td>\n<\/tr>\n
Upper Mold Stroke<\/strong><\/td>\n460 mm<\/td>\n<\/tr>\n
Lower Mold Stroke<\/strong><\/td>\n210 mm<\/td>\n<\/tr>\n
Temp. Regulating Core Stroke<\/strong><\/td>\n250 mm<\/td>\n<\/tr>\n
Temp. Regulating Barrel Stroke<\/strong><\/td>\n250 mm<\/td>\n<\/tr>\n
Take-out Stroke<\/strong><\/td>\n175 mm<\/td>\n<\/tr>\n
Blow Core Stroke<\/strong><\/td>\n300 mm<\/td>\n<\/tr>\n
Blow Mold Stroke<\/strong><\/td>\n75 + 75 mm<\/td>\n<\/tr>\n
Oil Tank Volume<\/strong><\/td>\n300 L<\/td>\n<\/tr>\n
Machine Dimensions (L*W*H)<\/strong><\/td>\n4800 x 2000 x 3200 mm<\/td>\n<\/tr>\n
Machine Weight<\/strong><\/td>\n13 Tons<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Production Capacity Specifications (Cavities vs. Dimensions)<\/h3>\n
\n\n\n\n\n\n\n\n\n\n
Product Quantity (Cavities)<\/th>\n1<\/th>\n2<\/th>\n3<\/th>\n4<\/th>\n5<\/th>\n6<\/th>\n7<\/th>\n8<\/th>\n10<\/th>\n12<\/th>\n<\/tr>\n<\/thead>\n
Max Bottle Diameter (mm)<\/td>\n118<\/td>\n110<\/td>\n105<\/td>\n100<\/td>\n68<\/td>\n65<\/td>\n48<\/td>\n45<\/td>\n38<\/td>\n26<\/td>\n<\/tr>\n
Max Bottle Height (mm)<\/td>\n210<\/td>\n150<\/td>\n100<\/td>\n<\/tr>\n
Neck Diameter (mm)<\/td>\n83<\/td>\n68<\/td>\n68<\/td>\n65<\/td>\n55<\/td>\n50<\/td>\n40<\/td>\n25<\/td>\n23<\/td>\n15<\/td>\n<\/tr>\n
Max Bottle Volume (ml)<\/td>\n2500<\/td>\n1500<\/td>\n900<\/td>\n750<\/td>\n350<\/td>\n200<\/td>\n100<\/td>\n50<\/td>\n30<\/td>\n20<\/td>\n<\/tr>\n
Max Bottle Weight (g)<\/td>\n150<\/td>\n65<\/td>\n45<\/td>\n35<\/td>\n30<\/td>\n28<\/td>\n25<\/td>\n20<\/td>\n15<\/td>\n10<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Core Technology: 4-Station ISBM Process Flow<\/h2>\n

The One Step Injection Blow Molding<\/a> technology used in the HGY200-V4 is a masterclass in thermal management. By using a rotary table to move the cores between four distinct stations, we ensure the PET retains its Intrinsic Viscosity (IV) for maximum strength and clarity, without the energy loss of reheating.<\/p>\n

\"4-Station<\/div>\n
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1. Injection Station<\/h3>\n

Molten PET is injected into the cavity. The 300KN clamping force<\/strong> ensures no flash on the parting lines, even with high-pressure injection required for thin-wall preforms or complex necks.<\/p>\n<\/div>\n

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2. Conditioning Station<\/h3>\n

The V4 Advantage:<\/strong> The preform is transferred to a conditioning pot. This station homogenizes the temperature\u2014cooling the skin or heating the core\u2014creating the perfect thermal gradient for stretching.<\/p>\n<\/div>\n

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3. Stretch & Blow<\/h3>\n

A stretch rod extends the preform axially, followed by high-pressure air expanding it radially. The 200KN Blow Clamping Force<\/strong> ensures the mold remains perfectly closed during high-pressure expansion.<\/p>\n<\/div>\n

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4. Ejection<\/h3>\n

The finished bottle is stripped from the lip mold and automatically conveyed out. The process is touchless, ensuring hygiene for pharmaceutical applications.<\/p>\n<\/div>\n<\/div>\n

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Why Choose the HGY200-V4? Core Advantages<\/h2>\n