{"id":393,"date":"2026-02-09T06:32:16","date_gmt":"2026-02-09T06:32:16","guid":{"rendered":"https:\/\/isbm-molding.com\/?post_type=product&p=393"},"modified":"2026-02-09T06:56:46","modified_gmt":"2026-02-09T06:56:46","slug":"one-step-blow-molding-machine-hgy200-v4-b-the-aoki-250-compatible-heavy-duty-isbm-solution","status":"publish","type":"product","link":"https:\/\/isbm-molding.com\/nn\/product\/one-step-blow-molding-machine-hgy200-v4-b-the-aoki-250-compatible-heavy-duty-isbm-solution\/","title":{"rendered":"One Step Blow Molding Machine HGY200-V4-B: The AOKI-250 Compatible Heavy-Duty ISBM Solution"},"content":{"rendered":"

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One Step Blow Molding Machine HGY200-V4-B: The AOKI-250 Compatible Heavy-Duty ISBM Solution<\/h1>\n

Engineered by Ever-power | 4-Station Precision | 300KN Injection Clamping | 250KN Blow Clamping<\/p>\n<\/div>\n

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Engineering Overview: Breaking the Mold Compatibility Barrier<\/h2>\n

In my two decades of optimizing polymer processing lines, the most common bottleneck I’ve encountered isn’t cycle time\u2014it’s tooling flexibility. Many manufacturers are locked into expensive ecosystems. The HGY200-V4-B<\/strong> is Ever-power’s strategic answer to this challenge. This is a heavy-duty, 4-station One Step Blow Molding Machine<\/a> specifically engineered to be fully compatible with Japanese AOKI-250 molds<\/strong>.<\/p>\n

This machine is a powerhouse. Unlike standard 4-station units, the V4-B variant is reinforced to handle massive cavitation (up to 12 cavities for small vials) and heavy-weight containers. It boasts a 300KN Injection Clamping Force<\/strong> and an upgraded 250KN Blow Clamping Force<\/strong> (higher than the standard V4’s 200KN). This additional clamping power allows for the production of wide-mouth jars and thick-walled cosmetic containers without parting line expansion or flash, even when using materials with high viscosity like PC or PCTG. It is the ultimate One Step PET Bottle Machine<\/a> for manufacturers seeking to expand capacity using their existing high-value Japanese tooling.<\/p>\n<\/div>\n

\"HGY200-V4-B<\/p>\n

Figure 1: The Ever-power HGY200-V4-B (AOKI-250 Compatible Model)<\/p>\n<\/div>\n

1. Technical Standard Configuration<\/h2>\n

We do not compromise on kinetics or thermal control. The HGY200-V4-B integrates a “Who’s Who” of global engineering components to ensure it matches the reliability of the Japanese machines it is designed to complement.<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
System \/ Component<\/th>\nBrand \/ Specification<\/th>\n<\/tr>\n<\/thead>\n
Servo System<\/strong><\/td>\n3 sets of servo pump systems<\/td>\n<\/tr>\n
Servo Motor Power<\/strong><\/td>\n49.2KW (Inovance \/ WEICHI)<\/td>\n<\/tr>\n
Control System (PLC)<\/strong><\/td>\nInovance \/ MIRLE (High-speed logic processing)<\/td>\n<\/tr>\n
Turntable Rotation<\/strong><\/td>\nYaskawa Servo (Japan) or WEICHI Servo + TSUNTIEN Reducer (Taiwan)<\/td>\n<\/tr>\n
Blow Molding Structure<\/strong><\/td>\nHydraulic cylinder or Dual servo motor mold damping system with high-pressure compensation<\/td>\n<\/tr>\n
High Pressure Valve<\/strong><\/td>\nParker (USA)<\/td>\n<\/tr>\n
Pneumatic Cylinder<\/strong><\/td>\nAirtak (Germany\/Taiwan Technology)<\/td>\n<\/tr>\n
Temperature Control<\/strong><\/td>\nIntegrated Control Box (High accuracy for consistent viscosity)<\/td>\n<\/tr>\n
Hydraulic Control<\/strong><\/td>\nYUKEN (Taiwan) Pressure Control Valve<\/td>\n<\/tr>\n
Screw Heating<\/strong><\/td>\nNano-far-infrared energy-saving heating ring (15KW)<\/td>\n<\/tr>\n
Injection Unit Control<\/strong><\/td>\nSingle cylinder control (Hydraulic or Servo Melt Motor options)<\/td>\n<\/tr>\n
Mold Compatibility<\/strong><\/td>\nCompatible with Japanese AOKI-250 mould<\/strong><\/td>\n<\/tr>\n
Total Power<\/strong><\/td>\n64.2 KW<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

2. Machine Parameters: The Heavy-Duty Specification<\/h2>\n

The “B” in V4-B signifies enhanced capability. Note the increased shot weight (442g) and Blow Clamping Force (250KN) compared to standard models, designed for the rigors of AOKI tooling requirements.<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parameter<\/th>\nValue<\/th>\n<\/tr>\n<\/thead>\n
Screw Diameter<\/strong><\/td>\n50mm (Standard) \/ Options: 40, 55, 60mm<\/td>\n<\/tr>\n
Theoretical Injection Capacity<\/strong><\/td>\n442g<\/strong> (High volume capacity)<\/td>\n<\/tr>\n
Injection Clamping Force<\/strong><\/td>\n300 KN<\/strong><\/td>\n<\/tr>\n
Blowing Clamping Force<\/strong><\/td>\n250 KN<\/strong> (Upgraded for heavy molds)<\/td>\n<\/tr>\n
Upper Mold Stroke<\/strong><\/td>\n600 mm<\/td>\n<\/tr>\n
Lower Mold Stroke<\/strong><\/td>\n350 mm<\/td>\n<\/tr>\n
Temp. Regulating Core Stroke<\/strong><\/td>\n300 mm<\/td>\n<\/tr>\n
Temp. Regulating Barrel Stroke<\/strong><\/td>\n350 mm<\/td>\n<\/tr>\n
Take-out Stroke<\/strong><\/td>\n175 mm<\/td>\n<\/tr>\n
Blow Core Stroke<\/strong><\/td>\n300 mm<\/td>\n<\/tr>\n
Blow Mold Stroke<\/strong><\/td>\n75 + 75 mm<\/td>\n<\/tr>\n
Oil Tank Volume<\/strong><\/td>\n300 L<\/td>\n<\/tr>\n
Machine Dimensions (L*W*H)<\/strong><\/td>\n4800 x 2000 x 3800 mm<\/td>\n<\/tr>\n
Machine Weight<\/strong><\/td>\n13 Tons<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Production Capacity: Versatility from Jars to Vials<\/h3>\n
\n\n\n\n\n\n\n\n\n\n
Product Quantity (Cavities)<\/th>\n1<\/th>\n2<\/th>\n3<\/th>\n4<\/th>\n5<\/th>\n6<\/th>\n7<\/th>\n8<\/th>\n10<\/th>\n12<\/th>\n<\/tr>\n<\/thead>\n
Max Bottle Diameter (mm)<\/td>\n118<\/td>\n110<\/td>\n105<\/td>\n100<\/td>\n68<\/td>\n65<\/td>\n48<\/td>\n45<\/td>\n38<\/td>\n26<\/td>\n<\/tr>\n
Max Bottle Height (mm)<\/td>\n280 (Increased Height)<\/td>\n150<\/td>\n100<\/td>\n<\/tr>\n
Neck Diameter (mm)<\/td>\n90<\/td>\n90<\/td>\n90<\/td>\n65<\/td>\n38<\/td>\n32<\/td>\n26<\/td>\n25<\/td>\n23<\/td>\n15<\/td>\n<\/tr>\n
Max Bottle Volume (ml)<\/td>\n2500<\/td>\n1500<\/td>\n900<\/td>\n750<\/td>\n350<\/td>\n200<\/td>\n100<\/td>\n50<\/td>\n30<\/td>\n20<\/td>\n<\/tr>\n
Max Bottle Weight (g)<\/td>\n150<\/td>\n65<\/td>\n45<\/td>\n35<\/td>\n30<\/td>\n28<\/td>\n25<\/td>\n20<\/td>\n15<\/td>\n10<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

4-Station Process Principle: The ISBM Advantage<\/h2>\n

The ISBM Blow Molding Machine<\/a> maximizes quality by controlling the polymer’s thermal history. The HGY200-V4-B employs a 4-station rotary table layout, ensuring that the preform is conditioned to the exact optimal temperature before stretching.<\/p>\n

\"4-Station<\/div>\n
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1. Injection Station<\/h3>\n

PET\/PCTG is injected into the cavity. The 300KN clamping force<\/strong> is critical here, allowing for high-pressure injection needed for precision necks and thin-wall preforms without flash.<\/p>\n<\/div>\n

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2. Conditioning Station<\/h3>\n

The “Heart” of the 4-station process. The preform is thermally equalized. We can heat the core or cool the skin, creating the perfect profile for difficult shapes like oval bottles or off-center necks.<\/p>\n<\/div>\n

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3. Stretch & Blow<\/h3>\n

A stretch rod extends the preform axially, while air expands it radially. The upgraded 250KN Blow Clamping Force<\/strong> ensures the mold stays shut under high pressure, eliminating parting lines.<\/p>\n<\/div>\n

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4. Ejection<\/h3>\n

The finished container is stripped from the lip mold. The HGY200-V4-B features an extended take-out stroke (175mm) to accommodate taller bottles (up to 280mm).<\/p>\n<\/div>\n<\/div>\n

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Why Choose the HGY200-V4-B? Core Advantages<\/h2>\n