{"id":539,"date":"2026-07-09T02:46:07","date_gmt":"2026-07-09T02:46:07","guid":{"rendered":"https:\/\/isbm-molding.com\/?post_type=product&p=539"},"modified":"2026-07-09T02:50:23","modified_gmt":"2026-07-09T02:50:23","slug":"zq40-injection-blow-molding-machine","status":"publish","type":"product","link":"https:\/\/isbm-molding.com\/nn\/product\/zq40-injection-blow-molding-machine\/","title":{"rendered":"ZQ40 Injection-Blow Molding Machine | Zero Scrap Pharmaceutical IBM Platform"},"content":{"rendered":"
\n

<\/p>\n

\n

Precision 3-Station IBM with Zero Scrap, Injection-Molded Neck Finish, GMP-Compliant Pharmaceutical Grade Output<\/p>\n

\n
Clamping Force:<\/strong> 400 KN<\/div>\n
Screw Diameter:<\/strong> 40\/45 mm<\/div>\n
Max Volume:<\/strong> 1500 ml<\/div>\n
Total Power:<\/strong> 20 KW<\/div>\n<\/div>\n<\/div>\n

<\/p>\n

\n

Product Overview: The Process Engineer’s Precision Choice<\/h2>\n

In the highly regulated sphere of pharmaceutical and premium daily chemical packaging, process stability is paramount. The Ever-power ZQ40 is a dedicated IBM machine<\/strong> (Injection Blow Molding) engineered to deliver absolute dimensional consistency. Operating strictly on a 3-station synchronous cycle (Injection – Blow – Stripping), this platform completely eliminates the variability found in extrusion-based forming.<\/p>\n

\"Ever-power<\/p>\n

By relying exclusively on a high-pressure injection molded preform, the ZQ40 guarantees a 100% precise neck finish, ensuring hermetic seals for induction-lined caps and child-resistant closures. Because this is a non-stretch process<\/strong>, it is uniquely capable of shaping thick-walled HDPE, PP, and PS containers with a mathematically perfect seamless bottom and a weight deviation of \u2264\u00b11%.<\/p>\n<\/div>\n

<\/p>\n

\n

IBM Process Decision Guide: Why Choose IBM Over EBM or ISBM?<\/h2>\n

As a leading injection blow molding machine supplier<\/a>, we guide clients to the correct thermoplastic architecture. If your portfolio involves containers under 500ml, medical-grade cleanliness, and complex threaded necks, pure IBM is the only scientifically rigorous choice.<\/p>\n

\n\n\n\n\n\n\n\n\n\n
Process Feature<\/th>\nEver-power IBM (ZQ40)<\/th>\nExtrusion Blow (EBM)<\/th>\nInjection Stretch (ISBM)<\/th>\n<\/tr>\n<\/thead>\n
Scrap Generation<\/td>\nZero Scrap. No deflashing needed.<\/strong><\/td>\nProduces 20-40% flash; mandates dusty regrind.<\/td>\nZero Scrap.<\/td>\n<\/tr>\n
Neck Finish Integrity<\/td>\nInjection-Molded. Absolute SPI precision.<\/strong><\/td>\nCalibrated blow pin; susceptible to ovality.<\/td>\nInjection-Molded.<\/td>\n<\/tr>\n
Forming Kinematics<\/td>\nPure Radial Expansion ONLY.<\/strong> No elongation stress.<\/td>\nContinuous extrusion drop + mold pinch.<\/td>\nRequires mechanical axial stretch rod.<\/td>\n<\/tr>\n
Base Integrity<\/td>\nSeamless, high-impact convex base.<\/strong><\/td>\nPinch-off weld seam (structural weak point).<\/td>\nInjection gate vestige remains.<\/td>\n<\/tr>\n
Target Polymers<\/td>\nHDPE, LDPE, PP, PS, PC.<\/strong><\/td>\nPE, PVC, PP.<\/td>\nExclusively engineered for PET.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n

<\/p>\n

\n

ZQ40 Core Technical Specifications<\/h2>\n

The ZQ40 is built on a full European-style structure, delivering a clamping force 20%-30% greater than standard industry machines, preventing any mold breathing during the injection phase.<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
System Category<\/th>\nITEM<\/th>\nUnit<\/th>\nZQ40 Parameters<\/th>\n<\/tr>\n<\/thead>\n
Injection System<\/strong><\/td>\nScrew Diameter<\/td>\nmm<\/td>\n40\/45<\/td>\n<\/tr>\n
Screw L\/D<\/td>\n%<\/td>\n22:1<\/td>\n<\/tr>\n
Injection weight<\/td>\ng<\/td>\n190\/260<\/td>\n<\/tr>\n
Heating power<\/td>\nKW<\/td>\n7.5<\/td>\n<\/tr>\n
Number of barrel zone<\/td>\n–<\/td>\n3+N<\/td>\n<\/tr>\n
Injection stroke<\/td>\nmm<\/td>\n120<\/td>\n<\/tr>\n
Clamping System<\/strong><\/td>\nClamping force of injection<\/td>\nKN<\/td>\n400<\/td>\n<\/tr>\n
Opening stroke for injection<\/td>\nmm<\/td>\n165<\/td>\n<\/tr>\n
Clamping force of blowing<\/td>\nKN<\/td>\n60<\/td>\n<\/tr>\n
Opening stroke for blowing<\/td>\nmm<\/td>\n140<\/td>\n<\/tr>\n
Lifting height of rotary table<\/td>\nmm<\/td>\n70<\/td>\n<\/tr>\n
Mould Specifications<\/strong><\/td>\nMax. Platen size (LxW)<\/td>\nmm<\/td>\n480×340<\/td>\n<\/tr>\n
Mold thickness<\/td>\nmm<\/td>\n180<\/td>\n<\/tr>\n
Dia. of bottle<\/td>\nmm<\/td>\n120<\/td>\n<\/tr>\n
Bottle height<\/td>\nmm<\/td>\n220<\/td>\n<\/tr>\n
Suitable bottle volume<\/td>\nml<\/td>\n1-1500<\/td>\n<\/tr>\n
Stripping stroke<\/td>\nmm<\/td>\n220<\/td>\n<\/tr>\n
Hydraulic System<\/strong><\/td>\nHydraulic Pressure<\/td>\nMPa<\/td>\n14<\/td>\n<\/tr>\n
Motor power<\/td>\nKW<\/td>\n11<\/td>\n<\/tr>\n
Dry cycle<\/td>\nS<\/td>\n3.5<\/td>\n<\/tr>\n
Total Power<\/td>\nKW<\/td>\n20<\/td>\n<\/tr>\n
Operating power<\/td>\n%<\/td>\n52-70<\/td>\n<\/tr>\n
Utilities & Dimensions<\/strong><\/td>\nMin. Air pressure of compressed air<\/td>\nMPa<\/td>\n0.7- 1.2<\/td>\n<\/tr>\n
Compressed air capacity<\/td>\nM\u00b3\/min<\/td>\n0.7<\/td>\n<\/tr>\n
Water flowage<\/td>\nM\u00b3\/h<\/td>\n3.5<\/td>\n<\/tr>\n
Cooling water pressure<\/td>\nMPa<\/td>\n0.3-0.4<\/td>\n<\/tr>\n
Dimension (Lx W x H)<\/td>\nM<\/td>\n3.5×1.3×1.7<\/td>\n<\/tr>\n
Net weight<\/td>\nTon<\/td>\n3.8<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

ZQ40 Mold Cavitation Matrix<\/h3>\n
\n\n\n\n\n
Approx Volume<\/td>\n10ml<\/td>\n30ml<\/td>\n60ml<\/td>\n100ml<\/td>\n250ml<\/td>\n500ml<\/td>\n1000ml<\/td>\n<\/tr>\n
Max Cavitation<\/td>\n9<\/td>\n8<\/td>\n6<\/td>\n4<\/td>\n3<\/td>\n2<\/td>\n1<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n

<\/p>\n

\n
\n

\u2714 Injection Molded Neck = 100% Seal<\/h3>\n

Natives threads formed inside a high-pressure injection cavity. This eliminates the bore variations associated with extrusion blow pins, guaranteeing airtight FDA compliance.<\/p>\n<\/div>\n

\n

\u2714 Zero Flash \/ No Trimming<\/h3>\n

True no scrap blow molding<\/strong> architecture guarantees 100% material yield. Banish dust-generating regrind loops from your sterile cleanroom environment.<\/p>\n<\/div>\n

\n

\u2714 Energy-Efficient Booster Clamping<\/h3>\n

Our unique pressurized clamping structure separates the high-pressure lock from the opening\/closing mode. The booster cylinder engages only when necessary, reducing total kinetic energy consumption by 10%-20%.<\/p>\n<\/div>\n<\/div>\n

<\/p>\n

\n

Market Trend Adaptation: Lightweighting & Eco-Materials<\/h2>\n

In today’s packaging landscape, lightweighting is critical to reduce polymer costs and environmental footprint. Traditional EBM struggles with parison sag, making ultra-thin walls prone to blow-outs. The ZQ40 excels here because the injection phase precisely dictates material distribution<\/strong> before blowing, allowing extreme lightweighting while maintaining vertical crush strength.<\/p>\n

Furthermore, the independent core rod temperature control logic of the ZQ40 makes it highly adaptable to heat-sensitive Eco-friendly Corn Material and PLA<\/strong>. By securing the geometry inside the injection cavity, the ZQ40 prevents the low melt-strength failure common in bio-resins, future-proofing your production portfolio.<\/p>\n<\/div>\n

<\/p>\n

\n

Working Principle: The Non-Stretch 3-Station Cycle<\/h2>\n

The ZQ40 achieves unparalleled impact resistance by avoiding molecular shear. The cycle relies on thermal memory and pneumatic precision.<\/p>\n

\"3-Station<\/p>\n