Описание
Машина для литья под давлением и выдувного формования ZQ135
Heavy-Duty European-Style IBM System for Large-Volume Packaging — 135T Clamping Force, 650g Injection Capacity, Maximum Output for Industrial-Scale Production
Обзор продукта
Он Машина для литья под давлением и выдувного формования ZQ135 represents the pinnacle of Ever-power Machinery’s European-style IBM lineup. Engineered as a high-capacity replacement for the Uniloy UIB180, this machine delivers an extraordinary 1350 kN of injection clamping force with a 650-gram shot capacity, making it the definitive solution for manufacturers requiring maximum output in large-volume plastic container production.
Built on the same proven one-step injection blow molding architecture that defines the ZQ series, the ZQ135 scales every critical parameter to industrial-grade proportions. The full European-style welded steel frame provides 20%–30% greater structural rigidity than competing machines in its class, while the dual hydraulic system with pressurized clamping technology reduces energy consumption by 20%–30% compared to conventional designs.
With a maximum mold platen size of 1300×500mm and the ability to accommodate bottles up to 2000mm in height, the ZQ135 handles everything from multi-cavity small containers to single-cavity large industrial bottles. The high-precision angle divider ensures perfect synchronization between injection, blow, and stripping stations — a critical factor when operating at this scale where even minor timing deviations compound into significant quality issues.
Please note: Uniloy is a registered trademark of Uniloy Milacron LLC. The ZQ135 is an independently manufactured replacement product by Ever-power Machinery. We reference Uniloy UIB180 exclusively to assist customers in identifying equipment with compatible specifications for their production requirements. Ever-power does not distribute original Uniloy products, and this cross-reference is provided solely for selection convenience without any intent of trademark infringement.
Технические характеристики
| Элемент | Единица | ZQ135 |
|---|---|---|
| Система впрыска | ||
| Диаметр винта | мм | 70 |
| Винт L/D | — | 22:1 |
| Вес инъекции | г | 650 |
| Мощность нагрева | кВт | 30 |
| Количество зон бочки | — | 6+Н |
| Такт инъекции | мм | 200 |
| Система зажима | ||
| Сила зажима при впрыскивании | кН | 1350 |
| Начальный ход инъекции | мм | 140 |
| Сила сжатия при выдувании | кН | 200 |
| Начальный ход для выдувания | мм | 140 |
| Высота подъема поворотного стола | мм | 70 |
| Технические характеристики пресс-формы | ||
| Максимальный размер рабочей поверхности плиты (Д×Ш) | мм | 1300×500 |
| Толщина пресс-формы | мм | 280 |
| Диаметр бутылки | мм | 120 |
| Высота бутылки | мм | 220 |
| Подходящая высота бутылки | мм | 1–2000 |
| Удар стягивания | мм | 280 |
| Гидравлическая система | ||
| Гидравлическое давление | МПа | 14 |
| Мощность двигателя | кВт | 37+37 |
| Сухой цикл | с | 4 |
| Суммарная мощность | кВт | 95 |
| Рабочее напряжение | % | 52–70 |
| Общие характеристики | ||
| Минимальное давление воздуха (сжатого). | МПа | 0,7–1,2 |
| Производительность по сжатому воздуху | м³/мин | 0.7 |
| Поток воды | м³/ч | 4 |
| Давление охлаждающей воды | МПа | 0,3–0,4 |
| Габариты (Д×Ш×В) | м | 5,5×2,0×2,4 |
| Вес нетто | Тон | 18 |
Справочник по кавитации плесени
The ZQ135 delivers exceptional multi-cavity capability across the full volume spectrum. With 30 cavities for 10ml containers, this machine achieves production rates that rival dedicated high-speed lines while maintaining the quality advantages of injection blow molding.
| Приблизительный объем | 10 мл | 30 мл | 60 мл | 100 мл | 250 мл | 500 мл | 1000 мл |
|---|---|---|---|---|---|---|---|
| Максимальная кавитация | 30 | 26 | 22 | 18 | 14 | 10 | 8 |
Совместимость и взаимозаменяемость
The ZQ135 is positioned at the top of the ZQ series lineup, offering the highest clamping force and injection capacity. The following cross-reference identifies equivalent models across the global IBM market for 135-ton-class production requirements:
| Спецификация | Everpower ZQ135 | Jomar IBM175 | SUMA 175iB | Uniloy UIB180 |
|---|---|---|---|---|
| Сила зажима | 1350 кН | 1560 кН | 1600 кН | — |
| Диаметр винта | 70 мм | 70 мм | 65/76 мм | — |
| Вес инъекции | 650 г | 450/550 г | 580/770 г | — |
| Размеры формы (Д×Ш) | 1300×500 мм | 635×1372 мм | 1200×600 мм | — |
| Размеры машины | 5,5×2,0×2,4 м | 4,22×2,67×3,58 м | 6×2.6×2.7 m | — |
Note: Uniloy, Jomar, and SUMA are trademarks of their respective owners. Ever-power manufactures independent replacement equipment. Specifications are provided for cross-reference purposes only to assist customer equipment selection.
Сценарии применения
High-Volume Pharmaceutical Production
With 30-cavity capability for 10ml bottles, the ZQ135 achieves daily outputs exceeding 500,000 units on a single machine. This makes it the optimal choice for large pharmaceutical contract manufacturers supplying generic medications, vitamins, and OTC products to global markets. The injection blow process ensures every bottle meets strict pharmacopeial standards for wall thickness, dimensional tolerance, and seal integrity.
Large-Capacity Industrial Containers
The 2000mm maximum bottle height and 1300×500mm platen accommodate single-cavity molds for 1-liter and larger containers used in automotive fluids, agricultural chemicals, and industrial lubricants. The 1350 kN clamping force ensures perfect mold closure even with deep-draw geometries and thick-wall requirements.
Premium Cosmetic Packaging at Scale
Major cosmetic brands require both aesthetic perfection and massive volume. The ZQ135’s 14-cavity configuration for 250ml jars delivers over 200,000 units per day with mirror-finish surfaces that eliminate secondary polishing. The 70mm screw diameter with 22:1 L/D ratio ensures optimal color dispersion for premium opaque and metallic finishes.
Пищевая оптовая упаковка
For condiments, sauces, and edible oils distributed through retail and foodservice channels, the ZQ135 produces 500ml–1000ml bottles in 8–10 cavity configurations. The zero-scrap process is particularly valuable for food-contact applications where material purity is non-negotiable. FDA-compliant material pathways and food-grade lubrication options are available.
Материалы и строительство
The ZQ135 is engineered with industrial-grade components scaled for maximum durability under continuous heavy-load operation:
- Литье под давлением: Imported S136 steel alloy or 4Cr13 stainless steel, vacuum heat-treated to HRC 48–52 for extreme wear resistance under high-cavity production cycles.
- Выдувное формование: Aircraft-grade aluminum alloy or beryllium-copper inserts available for applications demanding maximum thermal conductivity and fastest cycle times.
- Система горячего литья: Multi-zone PID temperature control with 6+N barrel zones ensures precise melt conditioning across the full 650g shot capacity. Balanced manifold design minimizes pressure drop and color changeover time.
- Стержни для керна: Hardened tool steel with internal cooling circuits optimized for rapid heat extraction, enabling consistent cycle times even at maximum cavitation counts.
- Рама станка: Stress-relieved welded steel construction with reinforced tie-bar housings. The 5.5-meter overall length provides the structural foundation needed for 1350 kN clamping forces without deflection.
- Hydraulic System: Dual 37kW motor configuration with independent circuits for injection and clamping. The unique pressurized clamping structure isolates the booster cylinder from opening/closing motion, reducing energy waste and hydraulic oil heating.
Соответствие требованиям и безопасность
Ever-power Machinery maintains comprehensive certification and quality assurance protocols for the ZQ135:
- CE Certification (ECM): Full compliance with EU Machinery Directive 2006/42/EC, Low Voltage Directive 2014/35/EU, and EMC Directive 2014/30/EU. Certificate No. 0B200121.ZQIQAM8.
- ISO 9001:2015: Certified quality management system covering design, manufacturing, installation, and after-sales service.
- National High-Tech Enterprise: Recognized by Chinese authorities for sustained investment in injection blow molding R&D and proprietary technology development.
- Multiple Utility Patents: Protected innovations in pressurized clamping structures, rotary table synchronization mechanisms, and energy-efficient hydraulic circuits.
Safety Systems: Category 3 safety PLC with redundant emergency stop circuits. Hydraulic pressure relief valves on every cylinder. Mechanical mold safety locks prevent closure when personnel are detected in the mold area. Full enclosure guarding with interlocked access doors. Real-time fault monitoring with touchscreen diagnostic display.
Production Output Analysis
The ZQ135’s exceptional cavitation capacity translates into production volumes that redefine IBM economics:
| Bottle Volume | Cavitation | Время цикла | Hourly Output | Daily Output (24h) |
|---|---|---|---|---|
| 10ml (eyedrops) | 30 | 6.5s | 16,615 | 398,769 |
| 30ml (serum) | 26 | 7.0s | 13,371 | 320,914 |
| 60ml (oral liquid) | 22 | 7.5s | 10,560 | 253,440 |
| 100ml (lotion) | 18 | 8.0s | 8,100 | 194,400 |
| 250ml (shampoo) | 14 | 9.0s | 5,600 | 134,400 |
| 500ml (cleaning agent) | 10 | 10.5s | 3,429 | 82,286 |
| 1000ml (industrial) | 8 | 12.0s | 2,400 | 57,600 |
Note: Output figures are theoretical maximums based on dry cycle time plus estimated molding time. Actual production rates depend on material, bottle geometry, cooling efficiency, and operator skill. Figures assume 85% operational uptime.
Why Choose ZQ135 for Heavy-Duty Production
Superior Cavitation Density
With 30 cavities for 10ml bottles, the ZQ135 achieves cavitation counts that match or exceed competing machines while maintaining the quality advantages of injection blow molding. This translates to lower per-unit capital investment compared to purchasing multiple smaller machines.
Dual-Motor Hydraulic Power
The 37+37 kW motor configuration delivers the power reserve needed for simultaneous high-pressure injection and rapid clamping cycles. Independent circuits prevent interaction between injection and clamping pressures, ensuring process stability at maximum output.
Compact Footprint vs. Output
At 5.5×2.0×2.4 meters, the ZQ135 occupies significantly less floor space than competing 135-ton machines (SUMA 175iB: 6×2.6×2.7m). This space efficiency is critical for facilities where production expansion is constrained by existing building dimensions.
Монтаж и техническое обслуживание
Given the ZQ135’s scale, proper installation planning is essential for optimal performance and longevity:
Foundation & Site Requirements ▼
Floor space: 8m × 6m minimum (including material handling and maintenance access). Foundation load: 8 tons/m² with vibration isolation pads. Ceiling height: 3.5m minimum for mold changeover crane access. Electrical: 380V/3-phase/50Hz, 120kVA capacity with dedicated transformer recommended. Compressed air: 0.7–1.2 MPa dry, oil-free, with 1.5m³/min receiver tank. Cooling water: 0.3–0.4 MPa, 25m³/h capacity, closed-loop chiller system strongly recommended.
Heavy-Duty Maintenance Schedule ▼
Daily: Hydraulic oil temperature and level monitoring, air filter inspection, mold surface cleaning. Weekly: Tie-bar lubrication, clamping force verification, heater resistance spot-check. Monthly: Full hydraulic system pressure test, servo motor encoder calibration, rotary table alignment check. Quarterly: Hydraulic oil analysis and filtration, electrical cabinet dust removal, safety circuit functional test. Semi-annual: Complete mold platen parallelism verification, replacement of wear items (seals, brushes). Annual: Major overhaul with OEM engineers including frame stress analysis and tie-bar replacement assessment.
Список критически важных запасных частей ▼
Recommended on-site inventory: heater bands (all zones), thermocouples, hydraulic seals and O-rings (full set), servo motor encoder batteries, proximity sensors, main hydraulic pump cartridge kits, rotary table bearing set, mold core rods (2 sets). Ever-power provides serialized spare parts kits tailored to your machine’s configuration with 48-hour global dispatch from regional warehouses.
Справочные материалы по глобальному развертыванию
Russia — Nutritional Supplement Bottles
Model: ZQ60 | Bottle: 350ml HDPE
A leading Russian dietary supplement manufacturer deployed ZQ-series machines for vitamin bottle production. The customer reported exceptional stability during Siberian winter conditions where ambient temperatures drop to -30°C, with the hydraulic system maintaining consistent performance through Ever-power’s cold-climate configuration.
South Africa — Beverage Packaging
Model: ZQ60 | Bottle: 300ml & 1L PP
Formosa Plastics’ South African facility uses ZQ machines for flavored drink bottles. The dual-cavity 1L configuration achieved 4.2-second cycle times with PP material, exceeding the customer’s previous extrusion blow output by 35% while eliminating flash trimming operations entirely.
Mexico — Personal Care Products
Model: ZQ80 | Bottle: 400ml HDPE
A major Mexican cosmetics brand integrated ZQ80 machines with automatic labeling and cartoning lines. The zero-defect neck finish eliminated cap leakage issues that had previously caused 3% rejection rates, saving an estimated $180,000 annually in quality costs.
Turkey — Chemical Containers
Model: ZQ40 | Bottle: 100ml HDPE
An Istanbul-based chemical distributor replaced aging extrusion blow equipment with ZQ40 for pesticide bottle production. The uniform wall thickness improved drop-test performance from 1.2m to 2.5m, enabling compliance with stricter UN transport regulations without increasing material weight.
Часто задаваемые вопросы и руководство по выбору
Техническая поддержка и гарантия
Глобальная сервисная сеть
Ever-power maintains authorized service centers in Korea, India, Turkey, Russia, South Africa, Brazil, Mexico, and the United States. Each center stocks critical spare parts and maintains certified technicians capable of emergency repairs and scheduled maintenance.
Remote Diagnostic Capability
The ZQ135’s PLC system supports secure remote access for real-time troubleshooting. Our engineers can diagnose faults, adjust parameters, and guide on-site personnel through repairs without travel delays. This capability reduces average resolution time by 60% for software and parameter-related issues.
Warranty Coverage
Standard warranty: 12 months from commissioning or 14 months from delivery. Extended warranty to 24 or 36 months available with annual preventive maintenance contracts. Warranty covers all manufacturing defects, premature wear of standard components, and software updates. Exclusions apply to consumables, mold wear, and damage from improper operation.
Performance Guarantee
Ever-power guarantees that the ZQ135 will achieve specified production rates and quality standards when operated with approved materials and molds within design parameters. If performance targets are not met during commissioning, our engineers remain on-site at no additional cost until satisfactory results are achieved.
Сопутствующие товары и решения
Ever-power offers a complete spectrum of машины для литья под давлением и выдувного формования to match every production requirement:
ZQ40
40T Clamping | 190/260g
Entry-Level IBM
ZQ60
60T Clamping | 260/383g
Mid-Range Workhorse
ZQ80
80T Clamping | 466g
High-Performance
ZQ110
110T Clamping | 540g
Large-Volume
ZQ60HE
Полностью электрический | 400-800 кН
Energy-Efficient
Complete auxiliary equipment lines include auto loaders, precision mold temperature controllers, industrial chillers, oil-free air compressors, automated visual inspection systems, in-line leak testers, and robotic packaging integration. Ever-power provides full production line design, layout optimization, and turnkey project management services.
Maximize Your Production Capacity with ZQ135
Contact Ever-power for a detailed production feasibility study, customized quotation, or to schedule a virtual demonstration of the ZQ135 in operation.
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