ஜோமர் IBM175 | ZQ135 ஊசி ஊது அச்சு இயந்திரத்திற்கான மாற்று

High-Volume Pharmaceutical Packaging

The ZQ135’s 30-cavity capability for 10ml vials makes it the optimal platform for large-batch pharmaceutical production. Eye-drop solutions, oral suspensions, and vaccine adjuvant bottles benefit from the injection blow process’s inherent contamination resistance — no preform handling, no secondary heating, and no particulate generation from scrap regrinding. The 100% sealed neck finish eliminates leakage risks during autoclave sterilization and long-term shelf storage.

Premium Cosmetic & Skincare Jars

Wide-mouth cosmetic jars from 250ml to 1000ml require the ZQ135’s expansive platen and 200kN blow clamping force to maintain uniform wall thickness across large diameters. The superior surface finish of injection blow molding eliminates the visible mold lines and surface waviness common in extrusion blow products, delivering the premium aesthetic demanded by luxury skincare and fragrance brands. Ever-power’s injection blow systems support PS, PP, and PETG materials for crystal-clear or opaque jar production.

Industrial Chemical Containers

HDPE and PP bottles for agricultural chemicals, automotive fluids, and cleaning agents require robust wall construction and precise neck threading for child-resistant closures. The ZQ135’s 1350kN injection clamping force ensures complete mold filling for thick-walled designs, while the 280mm stripping stroke accommodates deep-draw containers with integrated handles or grip features.

Food-Grade Bulk Packaging

Edible oil bottles, sauce containers, and condiment jars up to 1000ml benefit from the ZQ135’s high cavitation at medium volumes. The zero-scrap process aligns with FDA and EU food-contact regulations by eliminating regrind contamination risks. Consistent bottle weight and dimensional stability ensure reliable performance on high-speed filling and capping lines, minimizing downtime from jammed or misaligned containers.

Ever-power Machinery maintains comprehensive certification and quality assurance protocols for global market access:

• CE Marking (EU): Full compliance with Machinery Directive 2006/42/EC, EMC Directive 2014/30/EU, and Low Voltage Directive 2014/35/EU. Third-party verified by ECM Italy (Certification No. 0P200122.ZQJ0Q52).
• ISO 9001:2015: Quality management system covering design, procurement, manufacturing, testing, and after-sales service. Annual surveillance audits ensure continuous compliance.
• High-Tech Enterprise Certification: Granted by Jiangsu Provincial Science and Technology Department (Certificate No. GR202032005329), recognizing sustained R&D investment in injection blow molding innovation.
• Utility Patents: 8+ granted Chinese patents covering clamping structure optimization, rotary table synchronization, energy recovery systems, and mold quick-change mechanisms.

Safety Architecture: Category 3 safety PLC with redundant emergency stop circuits. Light curtain guards on all operator access doors. Hydraulic pressure relief valves rated at 150% of maximum operating pressure. Mold safety locks prevent accidental closure during maintenance. Automatic fault diagnosis displays alarm codes in 8 languages on the 10-inch touchscreen HMI.

vs. Extrusion Blow Molding

At 30-cavity pharmaceutical production, the ZQ135 eliminates 20–40% material scrap inherent in extrusion blow processes. Annual material savings for a 24/7 operation typically exceed $180,000. Additionally, the injection blow process achieves ±1% bottle weight consistency versus ±3–5% for extrusion, reducing downstream filling-line calibration frequency and product giveaway.

vs. Two-Step PET Stretch Blow

The one-step ZQ135 eliminates preform injection molding, preform cooling, storage, logistics, and reheating — reducing capital equipment footprint by 40% and labor headcount by 25%. Material flexibility extends beyond PET to HDPE, LDPE, PP, PS, ABS, and specialty polymers, enabling multi-product contract manufacturers to serve diverse markets with a single platform.

vs. Competitor IBM Models

Compared to the Jomar IBM175, the ZQ135 offers a 1300×500mm platen versus 635×1372mm — a wider, more ergonomic layout that simplifies mold installation and maintenance access. The dual 37kW servo pump system delivers superior energy efficiency versus fixed-displacement hydraulic units. Standard high-precision angle divider (included) is an optional upgrade on many competitor models, adding $15,000–$25,000 to their base price.

South Africa — Multi-Size Beverage Bottles

Customer: Formosa Plastics | Model: ZQ60 | Bottles: 300ml & 1L HDPE

Dual-cavity production of sports drink bottles with integrated grip panels. The customer reported 98.5% first-pass yield from day one, attributed to the injection blow process’s superior wall thickness distribution in the grip region — a geometry that previously caused 12% rejection rates on their extrusion blow line.

Russia — Pharmaceutical Oral Liquids

Customer: Regional Pharma Distributor | Model: ZQ60 | Bottle: 350ml HDPE

Deployed for cough syrup packaging with child-resistant CRC28 closures. The precise neck finish produced by the ZQ60’s injection mold eliminated cap torque variability, reducing customer complaints about “difficult to open” packaging by 85% while maintaining compliance with ISO 8317 child-resistant standards.

Mexico — Industrial Lubricant Containers

Customer: Automotive Chemical Supplier | Model: ZQ80 | Bottle: 400ml HDPE

Heavy-wall motor oil bottles with embossed logo and graduated volume markings. The injection blow process achieved 3.2mm uniform wall thickness — impossible with extrusion blow due to parison sag — enabling the customer to downgauge from 4.0mm extrusion walls while maintaining drop-test performance, saving 18% material cost per bottle.

Turkey — Cosmetic Serum Packaging

Customer: Private Label Cosmetics | Model: ZQ40 | Bottle: 100ml PETG

High-transparent serum bottles with metallized dropper assemblies. The ZQ40’s injection mold produced a flawless 20mm neck finish with 0.02mm concentricity tolerance, ensuring leak-free seal with the customer’s precision glass droppers — a critical quality attribute that previously required 100% manual inspection on their imported equipment.

Global Service Network

Ever-power maintains authorized service centers in Korea, India, Turkey, Russia, South Africa, Brazil, Mexico, and the United States. Each center stocks critical spare parts and deploys factory-trained engineers for emergency response within 48 hours of service request. For regions without direct coverage, Ever-power partners with certified local industrial automation service providers who receive annual training updates at Zhangjiagang headquarters.

Remote Diagnostics

All ZQ135 machines are equipped with Ethernet-enabled PLC remote access capability. With customer authorization, Ever-power engineers can diagnose alarms, review production logs, and optimize process parameters in real-time — resolving 60% of service requests without on-site dispatch. Remote access is secured via VPN tunnel with AES-256 encryption and customer-controlled enable/disable switch.

Warranty & Extended Coverage

Standard warranty: 12 months from commissioning or 14 months from delivery, whichever occurs first. Coverage includes all mechanical, hydraulic, electrical, and control system components except consumables (heater bands, seals, filters) and mold wear parts. Extended warranty packages: 24-month coverage at 8% of machine purchase price; 36-month coverage at 14% with inclusion of annual preventive maintenance visits. Warranty claims are processed within 24 hours with replacement parts shipped express freight at Ever-power’s expense.

Performance Guarantees

Ever-power provides written performance guarantees during factory acceptance testing: dry cycle time within 5% of specification; clamping force within 3% of rated value; platen parallelism within 0.05mm/m; and bottle weight consistency within ±1.5% for standard HDPE formulations. Failure to meet any guaranteed parameter entitles the customer to reject delivery or negotiate proportional price adjustment.

ZQ40

40T | 190/260g

Replaces Jomar IBM40

ZQ60

60T | 260/383g

Replaces Jomar IBM65

ZQ80

80T | 466g

Replaces Jomar IBM85S

ZQ110

110T | 540g

Replaces Jomar IBM135

ZQ135

135T | 650g

Replaces Jomar IBM175

ZQ60HE

Full Electric | 400-800kN

High-Speed Servo