{"id":389,"date":"2026-02-09T05:53:25","date_gmt":"2026-02-09T05:53:25","guid":{"rendered":"https:\/\/isbm-molding.com\/?post_type=product&p=389"},"modified":"2026-02-09T05:53:25","modified_gmt":"2026-02-09T05:53:25","slug":"one-step-blow-molding-machine-hgy50-v3-ev","status":"publish","type":"product","link":"https:\/\/isbm-molding.com\/tr\/urun\/tek-asamali-sisirme-kaliplama-makinesi-hgy50-v3-ev\/","title":{"rendered":"Tek A\u015famal\u0131 \u015ei\u015firme Kal\u0131plama Makinesi HGY50-V3-EV: PET Kaplar i\u00e7in Hassas 3 \u0130stasyonlu ISBM Teknolojisi"},"content":{"rendered":"

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Tek A\u015famal\u0131 \u015ei\u015firme Kal\u0131plama Makinesi HGY50-V3-EV: PET Kaplar i\u00e7in Hassas 3 \u0130stasyonlu ISBM Teknolojisi<\/h1>\n

Ever-power taraf\u0131ndan tasarland\u0131 | 20 y\u0131l\u0131 a\u015fk\u0131n polimer i\u015fleme uzmanl\u0131\u011f\u0131<\/p>\n<\/div>\n

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M\u00fchendislik Genel Bak\u0131\u015f\u0131: \u00dcretim Verimlili\u011fini Yeniden Tan\u0131mlamak<\/h2>\n

O HGY50-V3-EV<\/strong> Bu sadece bir makine de\u011fil; ambalaj pazar\u0131n\u0131n \u00fcst segmentini hedefleyen \u00fcreticiler i\u00e7in stratejik bir varl\u0131kt\u0131r. Tek A\u015famal\u0131 \u015ei\u015firme Kal\u0131plama Makinesi<\/a> \u00d6n kal\u0131b\u0131n enjeksiyonunu ve \u015fi\u015fenin \u015fi\u015firilmesini tek, kompakt bir \u00fcnitede birle\u015ftirir. Bu, iki a\u015famal\u0131 i\u015flemlerde gerekli olan yeniden \u0131s\u0131tma a\u015famas\u0131n\u0131 ortadan kald\u0131rarak PET'in \u0130\u00e7sel Viskozitesini (IV) korur ve kristal berrakl\u0131\u011f\u0131nda \u015feffafl\u0131k ve \u00fcst\u00fcn mekanik dayan\u0131kl\u0131l\u0131k sa\u011flar.<\/p>\n

HGY50-V3-EV'nin temel avantaj\u0131 \u015funlarda yatmaktad\u0131r: 3 istasyonlu mimari<\/strong>Daha fazla yer kaplayan ve enerji t\u00fcketen 4 istasyonlu makinelerin aksine, V3 tasar\u0131m\u0131m\u0131z \u00f6n kal\u0131b\u0131n \u0131s\u0131 tutma \u00f6zelli\u011fini optimize eder. Enjeksiyon i\u015fleminden kalan \u0131s\u0131y\u0131 kullanarak, daha b\u00fcy\u00fck end\u00fcstriyel \u00fcnitelerle rekabet edebilecek bir \u00e7evrim s\u00fcresini korurken enerji t\u00fcketimini \u00f6nemli \u00f6l\u00e7\u00fcde azalt\u0131yoruz. \u0130deal bir \u00e7\u00f6z\u00fcmd\u00fcr. ISBM Makinesi<\/a> Y\u00fczey kalitesinin ve boyut hassasiyetinin olmazsa olmaz oldu\u011fu y\u00fcksek kaliteli kozmetik kaplar\u0131, ila\u00e7 \u015fi\u015feleri ve birinci s\u0131n\u0131f i\u00e7ecek ambalajlar\u0131n\u0131n \u00fcretimi i\u00e7in.<\/p>\n

\"HGY50-V3-EV<\/p>\n

\u015eekil 1: Ever-power HGY50-V3-EV 3 \u0130stasyonlu \u00dcnite<\/p>\n<\/div>\n<\/div>\n

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Teknik \u00d6zellikler ve Makine Parametreleri<\/h2>\n

Benim deneyimime g\u00f6re, bir \u015feyin g\u00fcvenilirli\u011fi Enjeksiyonlu Gerdirme \u015ei\u015firme Kal\u0131plama Makinesi<\/a> Bile\u015fenleriyle tan\u0131mlan\u0131r. HGY50-V3-EV, 7\/24 \u00e7al\u0131\u015fma istikrar\u0131n\u0131 sa\u011flamak i\u00e7in en \u00fcst d\u00fczey k\u00fcresel bile\u015fenlerle \u00fcretilmi\u015ftir.<\/p>\n

1. Teknik Standart Yap\u0131land\u0131rma<\/h3>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Bile\u015fen Sistemi<\/th>\n\u00d6zellikler \/ Marka<\/th>\n<\/tr>\n<\/thead>\n
Servo Sistemleri<\/td>\n5 Set (Inovance \/ MIRLE)<\/td>\n<\/tr>\n
Servo Motor G\u00fcc\u00fc<\/td>\n34,8 KW (Inovance \/ WEICHI)<\/td>\n<\/tr>\n
PLC Kontrol\u00fc<\/td>\n\u0130novance \/ MIRLE<\/td>\n<\/tr>\n
D\u00f6ner Tabla D\u00f6nd\u00fcrme<\/td>\nYaskawa Servo (Japonya) \/ WEICHI Servo + TSUNTIEN Red\u00fckt\u00f6r (Tayvan)<\/td>\n<\/tr>\n
Y\u00fcksek Bas\u0131n\u00e7 Vanas\u0131<\/td>\nParker (ABD)<\/td>\n<\/tr>\n
Pn\u00f6matik Silindir<\/td>\nAirtak<\/td>\n<\/tr>\n
S\u0131cakl\u0131k Kontrol\u00fc<\/td>\nEntegre Kutu Kontrol\u00fc (Y\u00fcksek do\u011fruluk, kararl\u0131l\u0131k)<\/td>\n<\/tr>\n
Kur\u015fun Vida<\/td>\nNSK (Japonya)<\/td>\n<\/tr>\n
\u015ei\u015firme Kal\u0131plama Yap\u0131s\u0131<\/td>\nY\u00fcksek bas\u0131n\u00e7 dengelemeli \u00e7ift servo motorlu kal\u0131p s\u0131k\u0131\u015ft\u0131rma sistemi<\/td>\n<\/tr>\n
Toplam G\u00fc\u00e7<\/td>\n45,2 kW<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

2. Makine Parametreleri (HGY50-V3-EV)<\/h3>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parametre \u00d6\u011fesi<\/th>\nDe\u011fer \/ A\u00e7\u0131klama<\/th>\n<\/tr>\n<\/thead>\n
Vida \u00c7ap\u0131<\/td>\n40 mm (\u0130ste\u011fe ba\u011fl\u0131)<\/td>\n<\/tr>\n
Teorik Enjeksiyon Kapasitesi<\/td>\n239g<\/td>\n<\/tr>\n
Enjeksiyon S\u0131k\u0131\u015ft\u0131rma Kuvveti<\/td>\n50 KN<\/td>\n<\/tr>\n
\u00dcfleme S\u0131k\u0131\u015ft\u0131rma Kuvveti<\/td>\n100 KN (Tek Taraf)<\/td>\n<\/tr>\n
\u00dcst Kal\u0131p Vuru\u015fu<\/td>\n280 mm<\/td>\n<\/tr>\n
Alt Kal\u0131p Vuru\u015fu<\/td>\n280 mm<\/td>\n<\/tr>\n
\u00c7\u0131karma Vuru\u015fu<\/td>\n150 mm<\/td>\n<\/tr>\n
\u00dcfleme \u00c7ekirdek Vuru\u015fu<\/td>\n100 mm<\/td>\n<\/tr>\n
\u015ei\u015firme Kal\u0131plama Vuru\u015fu<\/td>\n60 + 60 mm<\/td>\n<\/tr>\n
Boyutlar (Uzunluk \u00d7 Geni\u015flik \u00d7 Y\u00fckseklik)<\/td>\n3800 \u00d7 1200 \u00d7 2500 mm<\/td>\n<\/tr>\n
Toplam A\u011f\u0131rl\u0131k<\/td>\n3,5 Ton<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

3. \u00dcr\u00fcn Boyutland\u0131rma Yetenekleri<\/h3>\n
\n\n\n\n\n\n\n\n\n
\u00dcr\u00fcn Miktar\u0131 (Bo\u015fluklar)<\/th>\n1<\/th>\n2<\/th>\n3<\/th>\n4<\/th>\n5<\/th>\n6<\/th>\n<\/tr>\n<\/thead>\n
\u015ei\u015fe \u00c7ap\u0131 (mm)<\/td>\n100<\/td>\n90<\/td>\n62<\/td>\n45<\/td>\n35<\/td>\n28<\/td>\n<\/tr>\n
Maksimum \u015ei\u015fe Hacmi (ml)<\/td>\n2500<\/td>\n1500<\/td>\n900<\/td>\n400<\/td>\n250<\/td>\n100<\/td>\n<\/tr>\n
Maksimum \u015ei\u015fe A\u011f\u0131rl\u0131\u011f\u0131 (g)<\/td>\n130<\/td>\n65<\/td>\n43<\/td>\n32<\/td>\n26<\/td>\n22<\/td>\n<\/tr>\n
Boyun \u00c7ap\u0131 (mm)<\/td>\n60<\/td>\n38<\/td>\n30<\/td>\n27<\/td>\n20<\/td>\n17<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n
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Temel Teknoloji: Tek Ad\u0131ml\u0131 ISBM Prensibi<\/h2>\n

O Tek Ad\u0131ml\u0131 PET \u015ei\u015fe Makinesi<\/a> Bu konsept, \u015fi\u015fe \u00fcretiminin t\u00fcm ya\u015fam d\u00f6ng\u00fcs\u00fcn\u00fc tek bir d\u00f6ner tabla \u00fczerinde ger\u00e7ekle\u015ftirerek \u00fcretimde devrim yarat\u0131yor. Bu, yeniden \u0131s\u0131tma d\u00f6ng\u00fclerine duyarl\u0131 PETG, PC ve PCTG gibi malzemeler i\u00e7in \u00e7ok \u00f6nemlidir.<\/p>\n

\"ISBM<\/div>\n

Operasyonel S\u00fcre\u00e7 Ak\u0131\u015f\u0131<\/h3>\n
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1. Enjeksiyon \u0130stasyonu<\/h4>\n

Erimi\u015f re\u00e7ine \u00f6nceden haz\u0131rlanm\u0131\u015f kal\u0131ba enjekte edilir. Boyun k\u0131sm\u0131 tam \u00f6l\u00e7\u00fclerde \u015fekillendirilir ve g\u00f6vde, germe i\u015flemi i\u00e7in uygun bir s\u0131cakl\u0131\u011fa kadar so\u011futulur.<\/p>\n<\/div>\n

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2. \u015eartland\u0131rma (Termal)<\/h4>\n

HGY50-V3-EV \u00fcr\u00fcn\u00fcm\u00fczde, transfer s\u0131ras\u0131nda s\u0131cakl\u0131k homojenizasyonu ger\u00e7ekle\u015fir. \u00d6n \u015fekillendirilmi\u015f \u00e7ekirdek s\u0131cak tutulurken d\u0131\u015f y\u00fczey so\u011futulur ve bu da \u00e7ift eksenli y\u00f6nlendirme i\u00e7in m\u00fckemmel bir termal gradyan olu\u015fturur.<\/p>\n<\/div>\n

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3. Germe ve \u00dcfleme \u0130stasyonu<\/h4>\n

Germe \u00e7ubu\u011fu, \u00f6n \u015fekli mekanik olarak eksenel y\u00f6nde uzat\u0131rken, y\u00fcksek bas\u0131n\u00e7l\u0131 hava onu radyal y\u00f6nde geni\u015fletir. Bu \u00e7ift eksenli germe, maksimum mukavemet i\u00e7in molek\u00fclleri hizalar.<\/p>\n<\/div>\n

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4. F\u0131rlatma \u0130stasyonu<\/h4>\n

\u00dcretimi tamamlanm\u0131\u015f kap, a\u011f\u0131z kal\u0131b\u0131ndan otomatik olarak \u00e7\u0131kar\u0131l\u0131r ve d\u0131\u015far\u0131 ta\u015f\u0131n\u0131r. Hijyeni sa\u011flamak i\u00e7in hi\u00e7bir manuel m\u00fcdahale gerekmez.<\/p>\n<\/div>\n<\/div>\n<\/div>\n

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Stratejik Analiz: Tek Ad\u0131ml\u0131 Sistemler ve \u0130ki Ad\u0131ml\u0131 Sistemler<\/h2>\n

Neden birini se\u00e7melisiniz? Tek A\u015famal\u0131 Enjeksiyonlu \u015ei\u015firme Kal\u0131plama<\/a> Sistemin geleneksel iki a\u015famal\u0131 y\u00f6nteme g\u00f6re avantaj\u0131 nedir? Cevap verimlilik ve kalite kontrol\u00fcnde yat\u0131yor.<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n
Kar\u015f\u0131la\u015ft\u0131rma Boyutu<\/th>\nEver-power Tek Ad\u0131ml\u0131 ISBM<\/th>\nGeleneksel \u0130ki A\u015famal\u0131 (Yeniden Is\u0131tma)<\/th>\n<\/tr>\n<\/thead>\n
S\u00fcre\u00e7 Ak\u0131\u015f\u0131<\/td>\nRe\u00e7ineden \u015ei\u015feye (Do\u011frudan)<\/td>\nRe\u00e7ine -> \u00d6n Kal\u0131p -> Depolama -> Yeniden Is\u0131tma -> \u015ei\u015feleme<\/td>\n<\/tr>\n
Enerji Verimlili\u011fi<\/td>\nY\u00fcksek (Art\u0131k enjeksiyon \u0131s\u0131s\u0131n\u0131 kullan\u0131r)<\/strong><\/td>\nD\u00fc\u015f\u00fck (So\u011futulmu\u015f \u00f6n \u015fekillendirilmi\u015f par\u00e7alar\u0131n yeniden \u0131s\u0131t\u0131lmas\u0131n\u0131 gerektirir)<\/td>\n<\/tr>\n
\u015ei\u015fe Esteti\u011fi<\/td>\nKusursuz (\u00c7iziksiz, y\u00fcksek parlakl\u0131kta)<\/strong><\/td>\n\u00d6n kal\u0131p ta\u015f\u0131ma s\u0131ras\u0131nda \u00e7izilme riski<\/td>\n<\/tr>\n
Alan Gereksinimi<\/td>\nKompakt (Tek makine)<\/td>\nB\u00fcy\u00fck Boy (Enjeksiyon Makinesi + \u00dcfleme Makinesi + Depolama Alan\u0131)<\/td>\n<\/tr>\n
Malzeme Esnekli\u011fi<\/td>\nM\u00fckemmel (PET, PC, PP, PETG, Tritan)<\/td>\nS\u0131n\u0131rl\u0131 (\u00c7o\u011funlukla standart PET)<\/td>\n<\/tr>\n
Hurda Oran\u0131<\/td>\nD\u00fc\u015f\u00fck (Entegre geri besleme d\u00f6ng\u00fcs\u00fc)<\/td>\nDaha y\u00fcksek (\u0130ki makinedeki ba\u015flatma kay\u0131plar\u0131)<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n
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Temel Teknoloji H\u0131zl\u0131 Okuma: Neden HGY50-V3-EV?<\/h2>\n