描述
一步式吹塑机 HGY200-V4：重型四工位 ISBM 技术
Engineered by Ever-power | 300KN Injection Clamping Force | ASB-12M Mold Compatible
Engineering Overview: The Heavy-Duty Precision Solution
In my twenty years of field experience commissioning production lines for high-viscosity polymers and complex container geometries, I have found that stability is the cornerstone of profitability. The HGY200-V4 is not just another machine; it is Ever-power’s heavy-duty answer to the market’s demand for a robust 一步吹塑机 capable of handling higher cavitation and heavier shot weights.
Operating on a sophisticated 四工位旋转分度系统, this machine integrates Injection, Temperature Conditioning, Stretch-Blowing, and Ejection into a continuous thermal loop. Unlike smaller units, the HGY200-V4 boasts a massive 300KN injection clamping force, making it the ideal ISBM机器 for producing thick-walled cosmetic jars, large-volume pharmaceutical bottles, and intricate PCTG/PETG containers that require substantial injection pressure. Crucially, it is engineered for full compatibility with Japanese ASB-12M molds, allowing you to upgrade your production capabilities without rendering your existing tooling investment obsolete.
Figure 1: The Ever-power HGY200-V4 Heavy Duty 4-Station Unit
1. 技术标准配置
The HGY200-V4 is built to run 24/7. We utilize a “Best-in-Class” component strategy, integrating top-tier global suppliers to ensure that the Mean Time Between Failures (MTBF) exceeds industry standards.
| 系统/组件 | 品牌/规格 |
|---|---|
| 伺服系统 | Using 3 sets of servo pump systems |
| 伺服电机功率 | 49.2千瓦（Inovance / WEICHI） |
| 控制系统（PLC） | Inovance / MIRLE (High processing speed) |
| 转盘旋转 | 日本安川伺服或台湾伟创伺服+村田减速机 |
| 吹塑结构 | 液压缸或双伺服电机模具阻尼系统，带高压补偿 |
| 高压阀 | 派克（美国） |
| 气缸 | 亚铁 |
| 温度控制 | Integrated Control Box (or optional built-in system) |
| 液压控制 | 裕肯（台湾）压力控制阀 |
| 螺杆加热 | 纳米远红外节能加热环（10千瓦） |
| 注射单元控制 | Single Cylinder Control (Hydraulic or Servo Melt Motor) |
| 模具兼容性 | 与日本ASB-12M模具兼容 |
| 总功率 | 59.2 KW |
2. Machine Parameters & Performance Metrics
The HGY200-V4 is defined by its power. With 300KN of injection clamping force, it provides the “muscle” needed for high-cavitation molds and dense materials.
| 范围 | 价值 |
|---|---|
| 螺纹直径 | 50毫米（标准）/ 可选：40毫米、55毫米、60毫米 |
| 理论注入能力 | 310g (Range: 188 – 480 cm³) |
| 注射夹紧力 | 300千牛 (High Pressure) |
| 吹气夹紧力 | 200千牛（单侧） |
| 上模行程 | 460 mm |
| 下模行程 | 210 mm |
| 体温调节核心冲刺 | 250毫米 |
| 温度调节枪管行程 | 250毫米 |
| 击球 | 175毫米 |
| 吹气核心冲刺 | 300毫米 |
| 吹塑模压 | 75 + 75 毫米 |
| 油罐容积 | 300升 |
| 机器尺寸（长*宽*高） | 4800 x 2000 x 3200 mm |
| 机器重量 | 13吨 |
Production Capacity Specifications (Cavities vs. Dimensions)
| 产品数量（腔体） | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 10 | 12 |
|---|---|---|---|---|---|---|---|---|---|---|
| 最大瓶身直径（毫米） | 118 | 110 | 105 | 100 | 68 | 65 | 48 | 45 | 38 | 26 |
| 最大瓶身高度（毫米） | 210 | 150 | 100 | |||||||
| 颈部直径（毫米） | 83 | 68 | 68 | 65 | 55 | 50 | 40 | 25 | 23 | 15 |
| 最大瓶装容量（毫升） | 2500 | 1500 | 900 | 750 | 350 | 200 | 100 | 50 | 30 | 20 |
| 最大瓶重（克） | 150 | 65 | 45 | 35 | 30 | 28 | 25 | 20 | 15 | 10 |
核心技术：4工位ISBM工艺流程
这 一步注塑吹塑成型 technology used in the HGY200-V4 is a masterclass in thermal management. By using a rotary table to move the cores between four distinct stations, we ensure the PET retains its Intrinsic Viscosity (IV) for maximum strength and clarity, without the energy loss of reheating.
1. 注射站
将熔融的PET注入模腔中。 300KN夹紧力 即使对于薄壁预成型件或复杂颈部需要高压注射，也能确保分型线上没有飞边。
2. 调节站
V4的优势： 预成型坯体被转移到调温槽中。该工位可使温度均匀化——冷却表层或加热核心——从而形成理想的拉伸温度梯度。
3. 拉伸和吹
拉伸杆沿轴向拉伸预成型件，然后高压空气沿径向使其膨胀。 200KN Blow Clamping Force 确保模具在高压膨胀过程中保持完全闭合。
4. 弹射
成品瓶从唇模中脱模后，自动输送出去。整个过程无需接触，确保了制药应用所需的卫生标准。
Why Choose the HGY200-V4? Core Advantages
- ✓
巨大的夹紧力： With 300KN (Injection) and 200KN (Blow), this machine handles difficult materials (like PC or thick PETG) that smaller machines cannot process without flashing. - ✓
ASB-12M Compatibility: We understand the market. If you have existing tooling for ASB-12M machines, they can be mounted on the HGY200-V4 with minimal to no modification, saving you tens of thousands in tooling costs. - ✓
能源效率： Utilizing Nano-far-infrared heating rings and advanced servo pumps, we reduce energy consumption by up to 40% compared to traditional hydraulic systems. - ✓
High Cavitation Capability: Capable of running up to 12 cavities for small vials (20ml), drastically increasing output per cycle compared to standard 4-8 cavity machines.
战略分析：一步式系统与两步式系统
| 比较维度 | 永动力一步式ISBM | 传统两步法（再加热） |
|---|---|---|
| 流程图 | 树脂 -> 瓶子（一体式） | 树脂 -> 预成型件 -> 冷却 -> 再加热 -> 装瓶 |
| 能源效率 | 高的 （采用潜热注入） | 低（浪费能源再加热预成型件） |
| 表面质量 | 完美无瑕 （无磨损/划痕） | 预成型件运输过程中可能出现划痕 |
| 适用材料 | PET、PETG、PC、Tritan、PPSU、PP | 主要限于PET/PP |
| 空间需求 | 紧凑型（单机） | 大型（需要注射装置+吹气装置+储罐） |
| 卫生水平 | 医用/食品级 （非接触式） | 标准型（露天储存） |
行业应用
高端化妆品
这 一步式PET瓶机 excels in producing heavy-wall cream jars and mascara containers. The high clamping force ensures the thick bases are molded without sink marks.
制药
From eye drops to wide-mouth pill bottles, the HGY200-V4 ensures neck precision for child-resistant caps. The enclosed process meets strict GMP requirements.
Baby Care (PPSU/PC)
The machine’s robust screw and heating system are perfect for processing high-temperature engineering plastics like PPSU for baby bottles, which require high injection pressure.
电力系统选型总结：Ever-power 与竞争对手的比较
许多客户询问我们与ASB或Aoki等日本巨头相比如何。答案很简单：我们以60%的成本提供95%的产能。
永动力保障： Our HGY200-V4 is built with the same global components (Yaskawa, Parker, NSK) found in more expensive machines. We don’t cut corners on hardware; we optimize manufacturing overhead to pass savings to you.
投资回报率案例：中型饮料厂
从采购预成型件转向内部生产 一步吹塑成型设备 设置：
- 材料节省： 颗粒成本比预制件成本低约 25%。
- 节能： 取消再热隧道可节省约 35% 电力。
- 投资回收期： Typically 12-18 months for a single HGY200-V4 unit due to high output capacity (up to 12 cavities).
[北美] 极端条件适应能力
For our clients in varying climates, the HGY200-V4 is equipped with an advanced hydraulic oil cooling loop. Whether you are operating in the humid summers of Florida or the freezing winters of Minnesota, the system maintains a stable oil temperature of 40-50°C, ensuring consistent clamp pressure and cycle times.
遵守： 可根据要求提供CE认证和UL电气标准认证。
工程师常见问题解答
我可以使用我现有的ASB-12M模具吗？
Yes, absolutely. The HGY200-V4 is engineered with the same platen layout and mounting points. You can transfer your legacy molds directly to our machine.
What is the max bottle size for this machine?
In a single cavity configuration, it can produce bottles up to 2.5 Liters. In a 12-cavity setup, it is optimized for small vials up to 20-30ml.
维护计划是什么？
我们建议每运行5000小时更换一次液压油，并每日检查润滑点。自动润滑系统负责大部分运动部件的润滑。
全球案例研究：工程师现场笔记
美国：药用小瓶
“更换了3台旧设备。洁净室占地面积大幅减少。” 生产经理，新泽西州
巴西：高端化妆品
“这套调理设备使我们能够生产出无缺陷的厚底玻璃罐。” 圣保罗工厂负责人
德国：生物树脂
“在尝试V4的精准温控功能之前，处理PLA材料一直很困难。” 慕尼黑工程师
印度：婴儿奶瓶
“生产PPSU婴儿奶瓶需要高温。V4设备能够完美地应对这一挑战。” 孟买主任
越南：饮料
“即使在炎热气候下也能稳定输出功率。油冷系统性能可靠。” 技术主管，河内
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