描述
一步式注塑拉伸吹塑成型机 ISBM HGYS280-V6：六工位双螺杆革命
Engineered by Ever-power | 6-Station Thermal Precision | Twin-Screw Injection Technology
Engineering Overview: Redefining Optical Clarity with 6 Stations
In the hierarchy of polymer processing, the transition from 4-station to 6-station architecture marks the difference between “standard” and “luxury.” As an engineer specializing in high-viscosity PET and PCTG applications, I present the HGYS280-V6. This is not merely a 一步吹塑机; it is a thermal management masterclass designed for brands that demand glass-like aesthetics.
The HGYS280-V6 operates on an advanced 6-station rotary indexing system. Unlike standard machines, it incorporates dedicated conditioning and cooling stations that decouple the cooling phase from the injection cycle. This allows for the production of heavy-wall cosmetic jars and complex pharmaceutical vials with zero haze and absolute dimensional stability. Furthermore, it features a pioneering Twin-Screw Injection System heated by nano-far-infrared technology. This ensures superior melt homogeneity, making it the industry benchmark for processing rPET (recycled PET) and color-sensitive masterbatches without streaking.
Figure 1: The Ever-power HGYS280-V6 6-Station Unit with Twin-Screw Tech
1. 技术标准配置
Reliability in 24/7 manufacturing requires robust components. The HGYS280-V6 integrates a global supply chain of top-tier components, featuring a unique double-injection control system.
| 系统/组件 | 品牌/规格 |
|---|---|
| 伺服系统 | Using 2 sets of servo pump systems |
| 伺服电机功率 | 43.2千瓦（Inovance / WEICHI） |
| 控制系统（PLC） | Inovance / MIRLE (Optimized for 6-station logic) |
| 转盘旋转 | Yaskawa Servo (Japan) or WEICHI Servo + TSUNTIEN Reducer |
| 吹塑结构 | Hydraulic cylinder or Dual servo motor mold clamping with high-pressure compensation |
| 高压阀 | 派克（美国） |
| 气缸 | Airtak（德国/台湾技术） |
| 温度控制 | Integrated Control Box (Precise PID control) |
| 液压控制 | 裕肯（台湾）压力控制阀 |
| 螺杆加热 | Twin-screw heated by nano-far-infrared energy-saving ring (10KW) |
| 注射单元控制 | Double-injection unit controlled by single cylinder (Hydraulic or Servo) |
| 油管 | 意大利进口材料 |
| 总功率 | 53.2千瓦 |
2. Machine Parameters: 6-Station Specification
The HGYS280-V6 offers extended mold strokes and intelligent thermal regulation, ideal for products requiring high concentricity and finish.
| 范围 | 价值 |
|---|---|
| 螺纹直径 | 50毫米（标准）/ 可选：40毫米、55毫米、60毫米 |
| 理论注入能力 | 310g (Range: 188 – 480 cm³) |
| 注射夹紧力 | 150千牛 |
| 吹气夹紧力 | 200千牛（单侧） |
| 上模行程 | 250毫米 |
| 下模行程 | 205毫米 |
| 体温调节核心冲刺 | 250毫米 |
| 温度调节枪管行程 | 230毫米 |
| 击球 | 170毫米 |
| 吹气核心冲刺 | 250毫米 |
| 吹塑模压 | 75 + 75 毫米 |
| 油罐容积 | 300升 |
| 机器尺寸（长*宽*高） | 5900 x 2600 x 3200 mm |
| 机器重量 | 14 Tons |
Production Capacity Matrix
| 产品数量（腔体） | 1 | 2 | 4 | 5 | 6 | 7 | 9 | 10 |
|---|---|---|---|---|---|---|---|---|
| 最大瓶身直径（毫米） | 120 | 110 | 68 | 55 | 50 | 45 | 35 | 20 |
| 最大瓶身高度（毫米） | 210 | 150 | 100 | |||||
| 颈部直径（毫米） | 85 | 70 | 50 | 38 | 32 | 25 | 17 | 12 |
| 最大瓶装容量（毫升） | 2500 | 1500 | 900 | 400 | 250 | 100 | 30 | 20 |
| 最大瓶重（克） | 130 | 65 | 43 | 32 | 26 | 22 | 18 | 16 |
Core Technology: The 6-Station ISBM Process
这 一步式PET瓶机 maximizes quality by adding specialized stages to the standard cycle. The HGYS280-V6 utilizes 6 distinct stops on the rotary table, allowing for thermal history manipulation impossible on 3-station machines.
1. Twin-Screw Injection
Molten PET is injected using a specialized twin-screw unit. This ensures exceptional mixing homogeneity, critical for recycled PET (rPET) or color masterbatches.
2. Pre-Cooling
A dedicated station to begin the cooling of thick preforms gently, preventing crystallization in the gate area.
3. Temperature Conditioning
The preform core and skin temperatures are equalized to the exact orientation temperature. This decoupling from injection time allows for faster overall cycles.
4. Stretch & Blow
Biaxial orientation. The 200KN clamping force ensures precision molding of intricate details without parting lines.
5-6. Ejection & Buffer
Automated removal and buffering. The extra station can be used for in-line quality checks or post-cooling.
Why Choose the HGYS280-V6? Core Advantages
- ✓
Twin-Screw Technology: Unlike standard single screws, our twin-screw design provides high-shear mixing. This is a game-changer for rPET processing, ensuring no un-melted solids or color streaks. - ✓
6-Station Thermal Control: By separating cooling/conditioning from injection, we can mold thicker preforms (for heavy jars) without extending the cycle time, boosting productivity by 20-30%. - ✓
能源效率： Utilizing Nano-far-infrared heating rings (10KW) and servo-driven pumps, the machine reduces energy consumption significantly compared to traditional hydraulic systems. - ✓
High Cavitation for Vials: Capable of running up to 10 cavities for 20ml pharmaceutical vials, ensuring high output with medical-grade precision.
战略分析：一步式系统与两步式系统
| 比较维度 | 永动力一步式ISBM | 传统两步法（再加热） |
|---|---|---|
| 流程图 | 树脂 -> 瓶子（一体式） | 树脂 -> 预成型件 -> 冷却 -> 再加热 -> 装瓶 |
| 能源效率 | 高的 （采用潜热注入） | 低（浪费能源再加热预成型件） |
| 表面质量 | 完美无瑕 （无磨损/划痕） | 预成型件运输过程中可能出现划痕 |
| 适用材料 | PET, PETG, PC, Tritan, PPSU, rPET | Mostly limited to virgin PET/PP |
| rPET Capability | Superior (Twin-screw mixing) | Variable (Dependent on preform quality) |
| 卫生水平 | 医用/食品级 （非接触式） | 标准型（露天储存） |
行业应用
高端化妆品
这 ISBM吹塑机 with 6 stations ensures that thick-walled cream jars cool evenly, preventing vacuum voids and ensuring a heavy, glass-like feel.
制药
For eye drops (10ml-20ml), the HGYS280-V6 offers a clean, touchless environment. The 10-cavity setup provides high volume output for sterile packaging needs.
Recycled PET (rPET)
Brands moving to sustainability choose this machine. The twin-screw injection ensures that rPET, which often varies in viscosity, is homogenized perfectly for a consistent bottle strength and clarity.
电力系统选型总结：Ever-power 与竞争对手的比较
While Japanese 6-station machines (like ASB or Aoki) set a high bar, the HGYS280-V6 offers a competitive edge in ROI.
永动力保障： We utilize the same premium supply chain (Yaskawa servos, Parker hydraulics) but optimized for a lower capital expenditure. You get 95% of the performance for 60% of the price.
ROI Case: rPET Cosmetic Bottle Line
Switching from virgin PET to rPET using the HGYS280-V6:
- 材料节省： Capability to run up to 100% rPET reduces reliance on volatile virgin resin markets.
- Process Stability: Twin-screw mixing reduces scrap rate from color streaking by ~15%.
- 投资回收期： Typically 12-16 months due to material cost optimization and premium product positioning.
【全球】极端条件韧性
For our clients in varying climates, the HGYS280-V6 is equipped with an advanced hydraulic oil cooling loop. Whether you are operating in the humid summers of Florida or the freezing winters of Russia, the system maintains a stable oil temperature of 20-25°C, ensuring consistent clamp pressure and cycle times.
遵守： 可根据要求提供CE认证和UL电气标准认证。
工程师常见问题解答
Why use a Twin-Screw design?
Standard single screws can struggle to mix color masterbatches into rPET evenly. Our Twin-Screw design provides high shear mixing, ensuring a perfectly uniform color and melt temperature.
What is the benefit of 6 stations over 4?
The extra stations allow for dedicated cooling/conditioning. This means we can cool the preform longer (essential for thick walls) without stopping the injection or blowing steps, effectively shortening the cycle time for heavy parts.
你们提供安装服务吗？
是的，我们会派遣工程师到世界各地进行安装、调试和员工培训。
全球案例研究：工程师现场笔记
美国：药用小瓶
“更换了3台旧设备。洁净室占地面积大幅减少。” 生产经理，新泽西州
巴西：高端化妆品
“这套调理设备使我们能够生产出无缺陷的厚底玻璃罐。” 圣保罗工厂负责人
德国：生物树脂
“Handling PLA was difficult until we tried the V6’s precise temp control.” – 慕尼黑工程师
印度：婴儿奶瓶
“Producing PPSU baby bottles requires high heat. The V6 handles it perfectly.” – 孟买主任
越南：饮料
“即使在炎热气候下也能稳定输出功率。油冷系统性能可靠。” 技术主管，河内
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