描述
一步吹塑机 HGY150-V4：4工位ISBM精密高端PET容器专用
Engineered by Ever-power | ASB-12M Compatible Standard | 4-Station Efficiency
Engineering Overview: The 4-Station Advantage
In my 20 years of field experience optimizing thermoplastic processing lines, I have rarely encountered a machine that balances versatility with thermal precision as effectively as the HGY150-V4. This is not merely a piece of equipment; it is a comprehensive solution for manufacturers aiming to dominate the high-end cosmetic, pharmaceutical, and premium beverage markets. As a dedicated 一步吹塑机, the HGY150-V4 utilizes a sophisticated 四工位旋转分度系统 (Injection, Temperature Conditioning, Stretch-Blow, Ejection) to transform raw PET resin into finished containers in a single thermal cycle.
Unlike standard 3-station units, the V4’s defining feature is the Temperature Conditioning Station. This station allows for precise manipulation of the preform’s thermal profile before it enters the blow mold. This is the “secret sauce” for molding complex geometries, non-circular necks, and ensuring uniform wall distribution in high-stretch ratios. Designed by Ever-power to be fully compatible with Japanese ASB-12M molds, this machine offers top-tier performance at a fraction of the capital expenditure, maximizing your ROI without compromising on the ISBM机器 quality standards required by global brands.
Figure 1: The Ever-power HGY150-V4 4-Station ISBM Unit
1. 技术标准配置
Reliability in continuous manufacturing stems from component quality. The HGY150-V4 integrates a global supply chain of top-tier components to ensure stability under 24/7 operation.
| 系统/组件 | 品牌/规格 |
|---|---|
| 伺服系统 | 3套伺服泵系统 |
| 伺服电机功率 | 43.2KW (Inovance / WEICHI) |
| 控制系统（PLC） | Inovance / MIRLE |
| 转盘旋转 | 日本安川伺服或台湾伟创伺服+村田减速机 |
| 高压阀 | 派克（美国） |
| 气缸 | Airtak |
| 温度控制 | Integrated Control Box (High accuracy, stable) |
| 液压控制 | 油研（台湾） |
| 螺杆加热 | 纳米远红外节能加热环（10千瓦） |
| 模具兼容性 | Compatible with Japanese ASB-12M mould |
| 总功率 | 53.2千瓦 |
2. 机器参数及性能
The HGY150-V4 is designed for heavy-duty performance with a focus on precision clamping and rapid cycle times. Note the increased clamping force compared to V3 models, essential for larger cavities.
| 范围 | 价值 |
|---|---|
| 螺纹直径 | 50mm (Standard) / Options: 40, 55, 60 mm |
| 理论注入能力 | 310g (Range: 188 – 480 cm³ depending on screw) |
| 注射夹紧力 | 150千牛 |
| 吹气夹紧力 | 200千牛（单侧） |
| 体温调节核心冲刺 | 250毫米 |
| 温度调节枪管行程 | 230 mm |
| 上模行程 | 250毫米 |
| 下模行程 | 205毫米 |
| 机器尺寸（长*宽*高） | 4200 x 1400 x 2900 毫米 |
| 机器重量 | 6吨 |
Production Capacity Specifications
| 产品数量（腔体） | 1 | 2 | 3 | 4 | 5-6 | 7-8 |
|---|---|---|---|---|---|---|
| 最大瓶身直径（毫米） | 118 | 80 | 66 | 56 | 54-45 | 28-26 |
| 最大瓶身高度（毫米） | 210 | 210 | 150 | 150 | 150 | 100 |
| 颈部直径（毫米） | 83 | 62 | 48 | 38 | 32-25 | 17-15 |
| 最大瓶装容量（毫升） | 2500 | 1500 | 900 | 400 | 250-100 | 30-20 |
| 最大瓶重（克） | 130 | 65 | 43 | 32 | 26-22 | 18-16 |
核心技术：4工位ISBM工艺流程
这 一步注塑吹塑成型 technology is an art of thermal management. The HGY150-V4 executes this in four distinct stages on a rotary table, ensuring the PET retains its Intrinsic Viscosity (IV) for maximum strength and clarity.
1. 注射站
Molten PET is injected into the cavity to form the preform. The neck finish is molded to exact tolerances (crucial for leak-proof sealing), while the body remains hot.
2. Temperature Conditioning
V4的优势： The preform is transferred to a conditioning pot. Here, temperature is homogenized—cooling the skin or heating the core—to create the perfect thermal gradient for stretching.
3. 拉伸和吹
A stretch rod extends the preform axially, followed by high-pressure air expanding it radially against the mold. This biaxial orientation imparts superior mechanical strength and clarity.
4. 弹射
成品瓶从唇模中脱模后，自动输送出去。整个过程无需接触，确保了制药应用所需的卫生标准。
Why Choose the HGY150-V4? Core Advantages
- ✓
ASB Compatibility: We understand the market. If you have existing tooling for ASB-12M machines, they can be mounted on the HGY150-V4 with minimal to no modification, saving you tens of thousands in tooling costs. - ✓
Energy Efficiency: Utilizing Nano-far-infrared heating rings and servo-driven pumps, we reduce energy consumption by up to 40% compared to traditional hydraulic systems. - ✓
Invisible Parting Lines: Our 200KN clamping force with high-pressure compensation ensures that even heavy-wall cosmetic jars have a seamless finish.
战略分析：一步式系统与两步式系统
| 比较维度 | 永动力一步式ISBM | 传统两步法（再加热） |
|---|---|---|
| 流程图 | 树脂 -> 瓶子（一体式） | 树脂 -> 预成型件 -> 冷却 -> 再加热 -> 装瓶 |
| 能源效率 | 高的 （采用潜热注入） | 低（浪费能源再加热预成型件） |
| 表面质量 | 完美无瑕 （无磨损/划痕） | 预成型件运输过程中可能出现划痕 |
| 适用材料 | PET、PETG、PC、Tritan、PPSU、PP | 主要限于PET/PP |
| 空间需求 | 紧凑型（单机） | 大型（需要注射装置+吹气装置+储罐） |
| 卫生水平 | 医用/食品级 （非接触式） | 标准型（露天储存） |
行业应用
Cosmetics & Personal Care
这 一步式PET瓶机 excels in producing heavy-wall cream jars, mascara containers, and high-clarity lotion bottles. The lack of reheating ensures zero haze, providing a glass-like aesthetic essential for luxury branding.
制药
From eye drops to pill bottles, the HGY150-V4 ensures neck precision for child-resistant caps. The enclosed process meets strict GMP requirements.
Specialty Beverages
Ideal for mini-liquor bottles (50ml) and premium juice containers where unique shapes and precise volumes are required.
电力系统选型总结：Ever-power 与竞争对手的比较
许多客户询问我们与ASB或Aoki等日本巨头相比如何。答案很简单：我们以60%的成本提供95%的产能。
永动力保障： Our HGY150-V4 is built with the same global components (Yaskawa, Parker, Yuken) found in more expensive machines. We don’t cut corners on hardware; we optimize manufacturing overhead to pass savings to you.
ROI Case: Medium Beverage Plant
从采购预成型件转向内部生产 一步吹塑成型设备 设置：
- 材料节省： 颗粒成本比预制件成本低约 25%。
- 节能： 取消再热隧道可节省约 35% 电力。
- 投资回收期： Typically 12-16 months for a single HGY150-V4 unit running 2 shifts.
[北美] 极端条件适应能力
For our clients in varying climates, the HGY150-V4 is equipped with an advanced hydraulic oil cooling loop. Whether you are operating in the humid summers of Florida or the freezing winters of Minnesota, the system maintains a stable oil temperature of 40-50°C, ensuring consistent clamp pressure and cycle times.
遵守： 可根据要求提供CE认证和UL电气标准认证。
工程师常见问题解答
Can I use my existing ASB-12M molds?
Yes, absolutely. The HGY150-V4 is engineered with the same platen layout and mounting points. You can transfer your legacy molds directly to our machine.
What materials can this machine process?
Beyond standard PET, it effectively handles PETG, PC (Polycarbonate), PP (Polypropylene), and Tritan. The screw geometry can be customized for specific resins.
维护计划是什么？
我们建议每运行5000小时更换一次液压油，并每日检查润滑点。自动润滑系统负责大部分运动部件的润滑。
全球案例研究：工程师现场笔记
USA: Pharmaceutical Vials
“Replaced 3 older units. The cleanroom footprint reduction was massive.” – 生产经理，新泽西州
巴西：高端化妆品
“这套调理设备使我们能够生产出无缺陷的厚底玻璃罐。” 圣保罗工厂负责人
德国：生物树脂
“在尝试V4的精准温控功能之前，处理PLA材料一直很困难。” 慕尼黑工程师
印度：婴儿奶瓶
“生产PPSU婴儿奶瓶需要高温。V4设备能够完美地应对这一挑战。” 孟买主任
越南：饮料
“即使在炎热气候下也能稳定输出功率。油冷系统性能可靠。” 技术主管，河内
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