Core Technology Speed Read: Power System & Selection Essentials

The HGY150-V4 is a flagship 4-station One Step Injection Stretch Blow Molding Machine designed for manufacturers who refuse to compromise between speed and optical clarity. Engineered with a robust 150KN injection clamping force and fully electric servo-driven precision (Inovance/Weichi systems), this machine is the definitive solution for producing premium cosmetic containers, pharmaceutical vials, and high-durability baby bottles.

Expert Insight: Unlike standard 3-station units, the 4-station architecture of the HGY150-V4 includes a dedicated temperature conditioning zone. This is the “secret weapon” for molding complex shapes (non-round bottles) and materials like PCTG or Tritan with zero defects. Furthermore, it is engineered to be fully compatible with Japanese ASB-12M molds, offering a seamless, cost-effective upgrade path for your existing production lines.

HGY150-V4 Overview: The 4-Station Advantage

In the world of One Step PET Bottle Machine technology, the station count dictates the capability. The HGY150-V4 integrates the four critical stages—Injection, Conditioning, Stretch Blowing, and Ejection—into a synchronized, continuous thermal loop. This “One Step” methodology utilizes the residual heat from the injection phase, eliminating the need to reheat preforms from room temperature.

The result? An ISBM Machine that delivers crystal-clear bottles without the surface scuffing common in two-step processes, while reducing energy consumption by approximately 40%. It is the ideal choice for brands looking to produce high-value packaging in PET, PETG, PC, and PP.

Technical Specifications: HGY150-V4

The following data represents the rigorous engineering standards of our One Step Injection Molding Machine. These parameters are crucial for verifying compatibility with your production requirements.

1. Machine Technical Standards

2. Machine Parameters & Capabilities

3. Production Capacity Specifications

Deep Dive: The 4-Station ISBM Technology Flow

The One Step Injection Blow Molding process integrated into the HGY150-V4 is the industry gold standard for pharmaceutical and high-end cosmetic containers. Unlike standard blow molding, the “One Step” method takes raw resin pellets and transforms them into finished bottles in a continuous, enclosed loop. This ensures the material is never touched by human hands or exposed to ambient dust until the bottle is fully formed and ejected.

Process Visualization

Why Choose Our HGY150-V4?

• High Material Utilization: The hot runner system minimizes sprue waste, making it eco-friendly and cost-effective.
• Superior Physical Properties: The stretching process orients the molecular structure, significantly improving barrier properties and drop-impact resistance.
• High Precision & Stability: Full process automation reduces human error, ensuring consistent wall thickness suitable for mass production.

Technology Face-off: One-Step vs. Two-Step

For manufacturers deciding between a One Step Blow Molding Equipment setup and a traditional Two-Step line, the differences in operational efficiency are stark.

Industry Applications

The ISBM Blow Molding Machine is the engine behind many of the world’s most recognizable premium packages. Explore more specialized solutions in our 4-Station ISBM Machine category.

Global Standards & Compatibility

Ever-power has engineered the HGY150-V4 to be a direct, high-performance alternative to the market leaders. Our critical advantage lies in ASB-12M Compatibility.

The Ever-power Promise: Manufacturers currently using Japanese machines (like the ASB-12M) can migrate to the HGY150-V4 without discarding their existing molds. We offer the same cycle times and precision at a significantly more accessible investment point, backed by global components from Parker, Yaskawa, and YUKEN. *Disclaimer: ASB and Aoki are trademarks of their respective owners. Ever-power is an independent manufacturer of compatible machinery.*

[Southeast Asia] Extreme Humidity Production Research

Operating in regions like Vietnam, Thailand, or Southern China presents unique challenges due to humidity. PET is hygroscopic, and excess moisture causes hydrolysis, leading to brittle bottles. The HGY150-V4 addresses this with a sealed conditioning circuit and compatibility with advanced dehumidifying dryers. In a recent deployment for a Thai cosmetic client, we maintained a dew point of -40°C in the feed throat, ensuring PCTG bottles remained haze-free even during the monsoon season.

Investment Analysis: Profitability of ISBM

For a medium-sized beverage or cosmetic plant, the HGY150-V4 offers a compelling ROI scenario:

1. Reduced Energy Load: Eliminating the preform reheating oven cuts electricity usage by ~40% per bottle compared to a 2-step line.
2. Labor Optimization: The “One Step” process removes the need for preform loading staff and inventory management, effectively halving the labor requirement.
3. Scrap Reduction: Automated defect rejection and stable servo control reduce scrap rates to below 0.5%.

Estimated Payback Period: For a plant running 24/7 producing 50ml cosmetic bottles, the energy and labor savings typically recoup the machine investment within 14-18 months.

Engineers’ FAQ: Common Questions

Global Case Studies: Field Notes