Beschreibung
ZQ60 Injection Blow Molding Machine
60-Ton European-Style IBM System for High-Volume Pharmaceutical, Cosmetic & Food Packaging — Direct Replacement for SUMA 65iB with 20% Higher Clamping Force
Product Overview
Der ZQ60 Injection Blow Molding Machine is a European-style fully automatic one-step IBM system engineered by Ever-power Machinery. Positioned as a direct replacement for the SUMA 65iB, this machine delivers 60 tons of injection clamping force with servo-driven precision, making it ideal for producing high-quality hollow plastic containers from 1ml to 1000ml capacity at elevated production volumes.
Unlike conventional extrusion blow molding, the ZQ60 employs a true one-step injection blow molding process that eliminates scrap waste, ensures uniform wall thickness, and produces bottles with precise neck dimensions and 100% seal integrity. The full European-style structural design provides 20%–30% higher clamping force than comparable industry models, while the unique pressurized clamping structure reduces energy consumption by 10%–20%.
Please note: SUMA is a registered trademark of SUMA Machinery. The ZQ60 is an independent replacement product manufactured by Ever-power Machinery. We mention SUMA 65iB solely to assist customers in selecting compatible equipment based on clamping force and production specifications. Ever-power does not sell original SUMA products, and this reference does not constitute trademark infringement.
Technical Specifications
| Artikel | Einheit | ZQ60 |
|---|---|---|
| Einspritzsystem | ||
| Schraubendurchmesser | mm | 45/50 |
| Schraube L/D | — | 22:1 |
| Injection Weight | G | 260/383 |
| Heizleistung | kW | 14 |
| Number of Barrel Zones | — | 3+N |
| Injection Stroke | mm | 160 |
| Spannsystem | ||
| Clamping Force of Injection | kN | 600 |
| Opening Stroke for Injection | mm | 140 |
| Clamping Force of Blowing | kN | 100 |
| Opening Stroke for Blowing | mm | 140 |
| Lifting Height of Rotary Table | mm | 70 |
| Mold Specifications | ||
| Max. Platen Size (L×W) | mm | 600×390 |
| Mold Thickness | mm | 240 |
| Dia. of Bottle | mm | 120 |
| Bottle Height | mm | 220 |
| Suitable Bottle Height | mm | 1–2000 |
| Stripping Stroke | mm | 230 |
| Hydrauliksystem | ||
| Hydraulischer Druck | MPa | 14 |
| Motor Power | kW | 18.5/22 |
| Dry Cycle | s | 4 |
| Gesamtleistung | kW | 37 |
| Operating Power | % | 52–70 |
| General Specifications | ||
| Min. Air Pressure (Compressed) | MPa | 0.7–1.2 |
| Compressed Air Capacity | m³/min | 0.7 |
| Water Flowage | m³/h | 4 |
| Cooling Water Pressure | MPa | 0.3–0.4 |
| Dimension (L×W×H) | m | 3.8×1.4×1.8 |
| Net Weight | Tonne | 5 |
Mold Cavitation Reference
The ZQ60 supports expanded multi-cavity mold configurations compared to the ZQ40, enabling significantly higher production throughput for smaller bottle volumes. The 600×390mm platen accommodates up to 14 cavities for 10ml containers, making this model ideal for high-volume pharmaceutical and cosmetic applications.
| Approx. Volume | 10 ml | 30 ml | 60 ml | 100 ml | 250 ml | 500 ml | 1000 ml |
|---|---|---|---|---|---|---|---|
| Max. Cavitation | 14 | 12 | 10 | 8 | 5 | 3 | 2 |
Compatibility & Interchangeability
The ZQ60 is engineered as a direct dimensional and performance equivalent to the SUMA 65iB, enabling seamless integration into existing production lines with enhanced clamping capacity. The following cross-reference table demonstrates equivalent specifications across major IBM manufacturers for 60-ton-class machines:
| Spezifikation | Ever-power ZQ60 | Jomar IBM65 | SUMA 65iB | Uniloy UIB90 | Bloma IBM50 |
|---|---|---|---|---|---|
| Clamping Force | 600 kN | 460 kN | 580 kN | — | 500 kN |
| Schraubendurchmesser | 45/50 mm | 45 mm | 40/50 mm | — | 50 mm |
| Injection Weight | 260/383 g | 205 g | 169/264 g | — | 240 g |
| Mold Size (L×W) | 600×390 mm | 432×660 mm | 620×400 mm | — | 620×430 mm |
| Machine Dimension | 3.8×1.4×1.8 m | 2.92×1.98×3.41 m | 4×1.7×2.3 m | — | 620×430×2.55 m |
Note: Jomar, SUMA, Uniloy, and Bloma are trademarks of their respective owners. Ever-power manufactures independent replacement equipment. Specifications are provided for cross-reference purposes only to assist customer selection.
Application Scenarios
Pharmaceutical Packaging
The ZQ60 excels in producing FDA-compliant bottles for eye drops, oral liquids, and supplement containers with zero contamination risk. The 14-cavity capability for 10ml bottles delivers exceptional throughput for high-volume pharmaceutical contracts. The one-step process eliminates secondary handling, ensuring pharmaceutical-grade bottle production with consistent wall thickness and precise neck finish for secure cap sealing.
Cosmetic & Personal Care
Ideal for premium cosmetic jars, lotion bottles, and serum containers requiring crystal-clear transparency or opaque color consistency. The expanded platen size accommodates larger multi-cavity molds for mid-volume cosmetic production runs. The injection blow process delivers superior surface finish compared to extrusion methods, meeting the aesthetic demands of high-end beauty brands.
Food & Beverage Containers
Suitable for edible oil bottles, sauce containers, and condiment packaging. The zero-waste production process aligns with sustainable manufacturing goals, while the robust 600kN clamping system ensures dimensional stability for reliable filling-line performance. The 5-ton machine weight provides enhanced vibration dampening for continuous 24/7 operation.
Chemical & Industrial Bottles
Produces chemically resistant HDPE and PP containers for cleaning agents, automotive fluids, and agricultural chemicals. The 260/383g injection capacity handles thicker-walled industrial containers with ease. The thick, uniform walls provide enhanced drop resistance and leak-proof performance under demanding storage conditions.
Material & Construction
The ZQ60 is constructed with industrial-grade components selected for longevity and precision under sustained high-volume operation:
- Injection Mold: Imported S136 steel alloy or 4Cr13 stainless steel, heat-treated for enhanced wear resistance and extended service life. The 240mm mold thickness accommodates deeper cavity designs for complex bottle geometries.
- Blow Mold: High-strength aluminum alloy option available for improved thermal conductivity and faster cycle times. The 600×390mm platen provides 56% more mold mounting area than the ZQ40.
- Hot Runner System: Optimized manifold design with 3+N barrel zones ensures minimal gram weight deviation and uniform wall thickness distribution across all 14 cavities.
- Core Rods: Special mandrel structure with advanced cooling channels for rapid molding cycles and consistent bottle interior finish, even at maximum cavitation.
- Machine Frame: Full European-style welded steel construction with stress-relief treatment, providing 20%–30% higher rigidity than conventional designs. The 5-ton net weight ensures minimal vibration during high-speed operation.
Compliance & Safety
Ever-power Machinery maintains rigorous quality standards across all manufacturing processes:
- CE Certification: Full compliance with EU Machinery Directive 2006/42/EC for safe operation in European markets.
- ISO 9001 Quality Management: Certified production processes ensuring consistent build quality and traceability.
- Multiple Utility Patents: Proprietary innovations in clamping structure, rotary table synchronization, and energy recovery systems.
- High-Tech Enterprise Certification: Recognized by Chinese authorities for sustained R&D investment and technological advancement.
Safety Features: Emergency stop circuits on all operator access points, hydraulic overload protection, mold safety locks, and automatic fault diagnosis with touchscreen alarm display. The 18.5/22kW dual motor configuration provides redundant power capacity for safe emergency shutdown.
Why Choose ZQ60 Over Alternatives
vs. Extrusion Blow Molding
Injection blow molding produces zero scrap waste versus 20–40% material loss in extrusion processes. Wall thickness variation is under 1% compared to 10–20% in extrusion, and bottle bottom convexity is significantly superior with no cut-off marks. The ZQ60’s 14-cavity 10ml capability far exceeds typical extrusion blow output.
vs. Two-Step PET Stretch Blow
The one-step process eliminates preform inventory and logistics costs. ZQ60 handles HDPE, LDPE, PP, PS, ABS, and specialty materials beyond PET limitations. Mold changeover is faster with integrated injection and blow stations. The 600kN clamping force exceeds most PET stretch blow machines in this class.
vs. Competitor IBM Models
ZQ60 offers 3.4% higher clamping force than SUMA 65iB and 30% more than Jomar IBM65. The 260/383g injection capacity significantly exceeds competitor offerings. The unique pressurized clamping structure reduces energy consumption by 10%–20%. Standard servo rotation provides simpler maintenance and lower spare parts costs than proprietary systems.
Installation & Maintenance
Ever-power provides comprehensive turnkey installation support for the ZQ60:
Site Requirements ▼
Floor space: 6m × 5m minimum. Foundation load: 6 tons/m². Electrical: 380V/3-phase/50Hz, 40kVA capacity. Compressed air: 0.7–1.2 MPa dry, filtered. Cooling water: 0.3–0.4 MPa, 15°C inlet temperature recommended. Water flowage: 4 m³/h.
Preventive Maintenance Schedule ▼
Daily: Lubrication check, air filter inspection, heater band continuity. Weekly: Hydraulic oil level, mold alignment verification, conveyor belt tension. Monthly: Servo motor encoder calibration, heater resistance test, safety circuit validation. Quarterly: Full hydraulic system flush, clamping force verification. Annual: Comprehensive mechanical overhaul with OEM-certified engineers.
Common Spare Parts ▼
Heater bands (barrel and nozzle), thermocouples, hydraulic seals and O-rings, servo motor brushes, proximity sensors, rotary table bearings, and mold core rods. Ever-power maintains a 24/7 spare parts warehouse with 48-hour global shipping capability. Critical components are stocked at regional service centers in Asia, Europe, and the Americas.
Global Deployment References
Russia — Nutritional Supplement Bottles
Model: ZQ60 | Bottle: 350ml HDPE
Deployed for vitamin and supplement packaging with 8-cavity 350ml configuration. Customer reported 18% increase in daily output compared to previous SUMA equipment, with improved bottle consistency reducing downstream filling-line jams by 40%.
South Africa — Beverage Packaging
Model: ZQ60 | Bottle: 1.3L / 2.1L HDPE
Large-format beverage bottle production for regional dairy and juice brands. The ZQ60’s 2.1L capacity capability exceeded customer expectations, enabling single-machine production of family-size containers with 3-cavity configuration and 4-second dry cycle.
Turkey — Pharmaceutical Vials
Model: ZQ40 | Bottle: 100ml LDPE
Installed for generic pharmaceutical packaging with EU GMP compliance requirements. The customer achieved 6-cavity 100ml production with consistent wall thickness deviation under 0.8%, meeting strict Turkish Ministry of Health regulations.
Mexico — Cosmetic Containers
Model: ZQ80 | Bottle: 400ml PP
Premium cosmetic jar production for export to North American markets. The injection blow process eliminated secondary polishing operations, reducing per-unit production cost by 25% while achieving cosmetic-grade surface finish directly from the mold.
FAQ & Selection Guide
Engineering Support & Warranty
24/7 Service Hotline
Emergency technical support is available around the clock via phone, video conference, and remote diagnostic access. Average first-response time is under 2 hours for critical production stoppages. Remote PLC access enables real-time troubleshooting without waiting for on-site arrival.
On-Site Support
Experienced senior engineers are deployed for installation, commissioning, preventive maintenance, and emergency repairs. Service coverage extends to Korea, India, Turkey, Russia, South Africa, Brazil, Mexico, and the United States through our regional agent network. Emergency on-site response is available within 72 hours for major markets.
Warranty Terms
Standard warranty: 12 months from commissioning date or 14 months from delivery, whichever occurs first. Extended warranty packages available up to 36 months with annual preventive maintenance contracts. Warranty covers all mechanical, hydraulic, and electrical components except consumables (heater bands, seals, filters).
Training Programs
Comprehensive training includes machine operation, mold changeover procedures, process parameter optimization, routine maintenance, and troubleshooting. Advanced courses cover PLC programming, servo tuning, and production efficiency analysis. Training is conducted at customer site or Ever-power headquarters in Zhangjiagang, China. Multi-language training materials are available in English, Spanish, Russian, and Arabic.
Related Products & Solutions
Ever-power offers a complete range of injection blow molding machines and integrated production solutions:
ZQ40
40T Clamping | 190/260g
Replaces Jomar IBM40
ZQ80
80T Clamping | 466g
Replaces Jomar IBM85S
ZQ110
110T Clamping | 540g
Replaces Jomar IBM135
ZQ135
135T Clamping | 650g
Replaces Jomar IBM175
ZQ60HE
Full Electric | 400-800kN
High-Speed Servo
Complete turnkey solutions include auxiliary equipment: auto loaders, mold temperature controllers, chillers, air compressors, visual inspection systems, leak testers, and automatic packaging lines. Contact Ever-power for integrated production line design and layout optimization.
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