Deskripsi
ZQ40 Injection Blow Molding Machine — Replacement for SUMA 40iB
European-Style 40T IBM System with 190/260g Injection Capacity — Zero-Scrap Production for Pharmaceutical, Cosmetic & Food-Grade Bottles from 1ml to 1000ml
Product Overview
Itu ZQ40 Injection Blow Molding Machine from Ever-power Machinery is a fully automatic, European-style one-step IBM system engineered as a direct-capacity replacement for the SUMA 40iB. With 40 tons of injection clamping force and dual screw diameter options (40/45 mm), this machine delivers 190/260 grams of injection capacity — matching the 169g specification of the SUMA 40iB while offering expanded upper-range flexibility for diverse bottle geometries.
Built on a full European-style structural platform, the ZQ40 achieves 20%–30% higher clamping rigidity than conventional industry designs. The proprietary pressurized clamping architecture isolates the booster cylinder from opening/closing motion cycles, reducing hydraulic energy consumption by 10%–20% compared to standard competing systems. Standard servo-driven rotary table synchronization ensures precise mold transfer timing between injection, blow, and stripping stations.
Itu one-step injection blow molding process integrates preform injection, orientation blow molding, and automatic stripping into a single continuous cycle. Unlike extrusion blow methods that generate 20–40% scrap waste, the ZQ40 produces bottles with zero material loss, uniform wall thickness deviation under 1%, and precise neck dimensions ensuring 100% cap seal integrity.
Brand Disclaimer: SUMA is a registered trademark of its respective owner. The ZQ40 is an independently manufactured replacement product by Ever-power Machinery. We reference the SUMA 40iB solely to assist customers in identifying compatible equipment based on clamping force and injection capacity specifications. Ever-power does not distribute original SUMA products, and this cross-reference does not imply any affiliation or trademark infringement.
Technical Specifications
| Barang | Satuan | ZQ40 |
|---|---|---|
| Sistem Injeksi | ||
| Diameter Sekrup | mm | 40/45 |
| Screw L/D Ratio | — | 22:1 |
| Injection Weight | G | 190/260 |
| Daya Pemanas | kW | 7.5 |
| Barrel Heating Zones | — | 3+N |
| Injection Stroke | mm | 120 |
| Sistem Penjepit | ||
| Gaya Penjepitan Injeksi | kN | 400 |
| Injection Opening Stroke | mm | 165 |
| Gaya Jepit Tiup | kN | 60 |
| Blow Opening Stroke | mm | 140 |
| Rotary Table Lift Height | mm | 70 |
| Mold Specifications | ||
| Max. Platen Size (L×W) | mm | 480×340 |
| Mold Thickness | mm | 180 |
| Max. Bottle Diameter | mm | 120 |
| Max. Bottle Height | mm | 220 |
| Suitable Bottle Height Range | mm | 1–1500 |
| Stripping Stroke | mm | 220 |
| Hydraulic & Power System | ||
| Tekanan Hidraulik | MPa | 14 |
| Main Motor Power | kW | 11 |
| Dry Cycle Time | s | 3.5 |
| Total Installed Power | kW | 20 |
| Operating Power Factor | % | 52–70 |
| Utility Requirements | ||
| Min. Compressed Air Pressure | MPa | 0.7 |
| Compressed Air Capacity | m³/min | 3.5 |
| Cooling Water Flow | m³/h | 0.7 |
| Cooling Water Pressure | MPa | 0.3–0.4 |
| Machine Dimensions (L×W×H) | m | 3.5×1.3×1.7 |
| Net Weight | Ton | 3.8 |
Mold Cavitation Reference
The ZQ40 accommodates multi-cavity mold configurations optimized by bottle volume. Smaller containers enable higher cavitation counts for maximum throughput, while larger bottles require dedicated cavity spacing for proper blow molding distribution.
| Approx. Volume | 10 ml | 30 ml | 60 ml | 100 ml | 250 ml | 500 ml | 1000 ml |
|---|---|---|---|---|---|---|---|
| Max. Cavitation | 9 | 8 | 6 | 4 | 3 | 2 | 1 |
Compatibility & Cross-Reference
The ZQ40 is dimensioned and performance-matched for operators transitioning from the SUMA 40iB or evaluating alternatives across the 40-ton IBM class. The following cross-reference table enables direct specification comparison across major injection blow molding manufacturers:
| Spesifikasi | Ever-power ZQ40 | SUMA 40iB | Jomar IBM40 | Uniloy UIB70 | Bloma IBM45 |
|---|---|---|---|---|---|
| Clamping Force | 400 kN | 386 kN | 340 kN | — | 350 kN |
| Diameter Sekrup | 40/45 mm | 40 mm | 35/40 mm | — | 45 mm |
| Injection Weight | 190/260 g | 169 g | 180 g | — | 180 g |
| Mold Platen (L×W) | 480×340 mm | 470×350 mm | 394×508 mm | — | 450×390 mm |
| Jejak Mesin | 3.5×1.3×1.7 m | 3.8×1.5×2.3 m | 2.72×1.9×2.75 m | — | 4.05×1.52×2.55 m |
| Net Weight | 3.8 Ton | — | — | — | — |
Disclaimer: SUMA, Jomar, Uniloy, and Bloma are trademarks of their respective owners. Ever-power manufactures independent replacement equipment. Specifications are provided for cross-reference purposes only to assist customer equipment selection. No trademark affiliation is implied.
Application Scenarios
Pharmaceutical & Medical Packaging
The ZQ40 produces USP Class VI-compliant bottles for eye drops, nasal sprays, oral suspensions, and supplement containers. The one-step process eliminates secondary contamination risks from handling or environmental exposure. Precise neck molding ensures 100% seal integrity with child-resistant and tamper-evident closures. Multi-cavity configurations (up to 9 cavities for 10ml bottles) support high-volume pharmaceutical production with consistent dimensional tolerance within ±0.05mm.
Cosmetic & Personal Care Bottles
Premium cosmetic jars, serum bottles, and lotion containers demand flawless surface finish and optical clarity. The injection blow process delivers superior gloss and transparency compared to extrusion methods, eliminating the need for secondary polishing. The ZQ40 handles high-transparent PS, PCTG, and specialty resins with optimized barrel temperature profiles across 3+N heating zones. Custom color matching and pearlescent effects are achievable with precise shot-weight control.
Food & Beverage Containers
FDA-compliant production of edible oil bottles, condiment containers, and dairy packaging. The zero-scrap process aligns with sustainable manufacturing objectives and reduces raw material waste costs. HDPE and PP formulations provide excellent chemical resistance and drop-impact durability. The ZQ40’s 1–1500mm bottle height range accommodates everything from single-serve portions to family-size containers.
Chemical & Industrial Packaging
Robust containers for cleaning agents, automotive fluids, and agricultural chemicals. Thick, uniform walls (deviation under 1%) provide enhanced drop resistance and stack-load performance. The convex bottle bottom design from injection blow molding eliminates the weak cut-off marks common in extrusion products, preventing leakage under pressure or temperature cycling. Compatible with fluorinated barrier treatments for solvent-resistant applications.
Material & Construction
Ever-power selects industrial-grade materials and precision manufacturing processes to ensure the ZQ40 achieves extended service life under continuous production conditions:
- Injection Mold Cores & Cavities: Imported S136 stainless steel alloy or domestic 4Cr13 equivalent, vacuum heat-treated to HRC 48–52 for abrasion resistance and corrosion immunity against acidic polymer residues.
- Blow Mold Inserts: High-strength aluminum alloy 7075-T6 option for applications prioritizing thermal conductivity and rapid cycle times; steel inserts available for abrasive-filled materials.
- Hot Runner Manifold: Optimized flow-channel geometry with balanced pressure distribution across all cavities. Independent zone temperature control (3+N barrel zones + hot runner) ensures minimal gram-weight deviation and uniform wall thickness distribution.
- Core Rods (Mandrels): Special internal cooling-channel architecture accelerates heat extraction from the preform interior, reducing cycle time while maintaining consistent bottle inner-surface finish quality.
- Machine Frame: Full European-style welded steel construction with post-weld stress-relief annealing. Finite-element analysis validated frame rigidity exceeds industry standards by 20–30%, minimizing platen deflection under full clamping load.
- Guidance System: Hardened linear guides and bronze-backed slide bearings on all moving platens ensure sustained alignment accuracy over millions of cycles.
Compliance & Safety Certification
Ever-power Machinery maintains comprehensive quality and safety certifications for global market access:
- CE Marking (EU Machinery Directive 2006/42/EC): Validated for safe operation in European Union member states, covering electrical safety, hydraulic pressure containment, and emergency-stop circuit integrity.
- ISO 9001:2015 Quality Management: Certified production processes with full material traceability, incoming inspection protocols, and outgoing factory acceptance testing (FAT).
- High-Tech Enterprise Certification: Granted by Jiangsu Provincial authorities recognizing sustained R&D investment, patent portfolio, and technological innovation capacity.
- Utility Patents: Multiple granted patents covering pressurized clamping structures, rotary table synchronization mechanisms, and energy-efficient hydraulic circuit designs.
Integrated Safety Systems: Dual-circuit emergency stop on all operator access doors; hydraulic overload relief valves rated at 110% of maximum operating pressure; mold safety locks preventing closure with foreign objects; automatic fault diagnosis with real-time touchscreen alarm display and historical event logging.
ZQ40 vs. Alternative Technologies
vs. Extrusion Blow Molding (EBM)
Injection blow molding eliminates the 20–40% scrap waste inherent in EBM’s parison extrusion and pinch-off processes. Wall thickness uniformity is controlled within 1% versus 10–20% variation in extrusion. Bottle bottoms are fully convex with no cut-off marks, improving stack stability and eliminating stress-concentration failure points. The ZQ40’s integrated process requires 40% less floor space than equivalent EBM lines with separate trimming and regrind equipment.
vs. Two-Step PET Stretch Blow
The one-step IBM process eliminates preform manufacturing, inventory, and logistics costs. ZQ40 processes HDPE, LDPE, PP, PS, ABS, EVA, PCTG, and biodegradable materials — far beyond PET-only limitations of stretch blow systems. Mold changeover is completed in 2–4 hours versus 6–8 hours for two-step lines. No preform conditioning or reheat stages reduce energy consumption by 25–35% for comparable bottle volumes.
vs. SUMA 40iB & Competitor IBM
ZQ40 delivers 400 kN injection clamping force versus 386 kN on the SUMA 40iB — a 3.6% margin providing enhanced flash prevention with difficult-flow materials. The 190/260g dual injection weight rating exceeds SUMA’s 169g single rating, accommodating larger bottle designs without model upgrade. The compact 3.5×1.3×1.7m footprint saves 15% floor space versus SUMA’s 3.8×1.5×2.3m dimensions. Standard servo rotation simplifies maintenance versus proprietary drive systems.
Installation & Maintenance
Ever-power provides comprehensive project support from foundation preparation to stable production handover:
Global Deployment References
Korea — A-IL Plastic Co.
Model: ZQ110 | 300ml Pharmaceutical Bottles
Deployed for OTC medicine packaging with 24/7 continuous operation schedule. Customer reported 15% cycle time improvement versus previous extrusion blow equipment and zero defect rate on neck-finish dimensions after six months of production. Integrated with automatic visual inspection and side-leak testing systems.
India — JMPL Industries
Model: ZQ40 | 50ml Eyedropper Bottles
Installed for ophthalmic solution packaging requiring USP Class VI material compliance and tip-orifice accuracy within ±0.05mm. Achieved 9-cavity production of 10ml bottles with consistent drop-dispensing performance. Customer cited 30% reduction in secondary quality inspection labor versus previous supplier.
South Africa — Formosa Packaging
Model: ZQ60 | 1.3L & 2.1L Beverage Bottles
Dual-size production of dairy and juice containers with quick-change mold systems. The customer leveraged ZQ60’s expanded 600×390mm platen for family-size bottles while maintaining 3-cavity throughput on 250ml SKUs. Energy consumption tracked 18% below comparable competitor installation.
America — Zandei Chemicals
Model: ZQ80 | 120ml HDPE Chemical Bottles
FDA-compliant condiment and cleaning-agent bottle manufacturing with full material traceability. Integrated ZQ80 with automatic visual inspection for foreign-particle detection and bottom-thickness verification. Customer achieved 99.7% first-pass yield rate with automated packaging line synchronization.
FAQ & Selection Guide
Engineering Support & Warranty
24/7 Technical Support
Emergency technical assistance is available continuously via telephone, video conference, and remote VPN diagnostic access. Average first-response time is under 2 hours for production-critical stoppages. Remote PLC and HMI access enables real-time parameter adjustment and fault diagnosis without waiting for on-site engineer dispatch.
Global Service Network
Ever-power maintains authorized service agents and spare parts depots in Korea, India, Turkey, Russia, South Africa, Brazil, Mexico, and the United States. On-site engineer deployment is coordinated within 48–72 hours for regions with active service partnerships. For emerging markets, direct factory engineer dispatch is arranged with expedited visa processing.
Standard Warranty
12 months from commissioning date or 14 months from ex-factory delivery, whichever occurs first. Warranty covers all manufacturing defects in mechanical, hydraulic, electrical, and control systems. Consumable items (heater bands, seals, filters) and operator-induced damage are excluded. Extended warranty packages available up to 36 months with mandatory annual preventive maintenance contracts.
Training Programs
Standard training (included): Machine operation, mold changeover procedures, process parameter setup, routine maintenance, and basic troubleshooting. Advanced training (optional): PLC ladder logic modification, servo drive tuning, production efficiency analysis, and mold design fundamentals. Training is conducted at customer site during commissioning or at Ever-power headquarters in Zhangjiagang, China, with interpreter support available in English, Spanish, Russian, and Korean.
Related Products & Integrated Solutions
Ever-power offers a complete injection blow molding machine product line and turnkey auxiliary equipment integration:
ZQ60
60T | 260/383g | 600×390mm
Replaces SUMA 65iB / Jomar IBM65
ZQ80
80T | 466g | 800×400mm
Replaces SUMA 85iB / Jomar IBM85S
ZQ110
110T | 540g | 1100×460mm
Replaces SUMA 135iB / Jomar IBM135
ZQ135
135T | 650g | 1300×500mm
Replaces SUMA 175iB / Jomar IBM175
ZQ60HE
Full Electric | 400-800kN
High-Speed Servo | 30% Energy Savings
Complete auxiliary equipment integration: vacuum auto loaders, mold temperature controllers (water and oil type), industrial chillers, screw and piston air compressors, automatic bottle visual inspection systems, side-leak testers, labeling machines, and automatic counting/packaging lines. Ever-power provides production line layout design, utility sizing calculations, and turnkey project management from concept to validated production.
Request Your ZQ40 Quotation Today
Receive detailed specifications, production feasibility analysis, mold cavitation recommendations, and competitive pricing within 24 hours. Schedule a virtual factory tour or video FAT witness.
Email: [email protected] | Typical response time: under 24 hours
