説明
ワンステップブロー成形機 HGY50-V3-EV（3ステーション） | 精密ISBMテクノロジー
コアテクノロジーの速読
その HGY50-V3-EV is a state-of-the-art ワンステップ射出延伸ブロー成形機 designed for high-precision manufacturing. Operating on a fully electric servo platform, this 3-station unit integrates injection, stretching, and blowing into a seamless continuous process. It is engineered to process a wide versatility of materials including PET, PETG, and PC, making it the ideal solution for premium cosmetic and pharmaceutical packaging. With a compact footprint of just 3.8m x 1.2m, it delivers industrial-grade performance while saving valuable factory floor space.
HGY50-V3-EV Overview: The Efficiency Revolution
The HGY50-V3-EV redefines the standards of the ワンステップPETボトルマシン market. By adopting a “One Step” methodology, the machine utilizes the residual heat from the injection phase to perform the stretch blow molding immediately. This eliminates the need for reheating preforms, which directly results in an energy consumption reduction of approximately 40% compared to traditional two-step systems.
Key Advantages at a Glance
- Full Servo Precision: Equipped with 5 sets of servo systems (Inovance/Weichi), ensuring injection and clamping accuracy.
- Surface Perfection: The one-step process prevents preform scuffing, ensuring high transparency and barrier properties for the final bottle.
- High Efficiency: Complete automation reduces human error and labor costs while maximizing material utilization.
Technical Specifications: HGY50-V3-EV
Detailed engineering data for our 3-station ワンステップ射出成形機, optimized for mobile viewing.
1. Machine Parameters
| Item | Specification |
|---|---|
| Model Name | HGY50-V3-EV (3-Station) |
| 理論的な注入容量 | 239 cm³ (Standard 40mm Screw) |
| ネジ径オプション | 40mm / 50mm / 55mm |
| 射出成形機の型締力 | 50 kN |
| 吹き付けクランプ力 | 100 kN（片側） |
| サーボモーター電源 | 34.8 KW |
| 火力 | 10.4 KW |
| 機械寸法（長さ*幅*高さ） | 3800 * 1200 * 2500 mm |
| 機械重量 | 3.5トン |
2. Product Capability Specifications
| 虫歯 | ボトル最大直径（mm） | 最大ネック径（mm） | 最大容量（ml） |
|---|---|---|---|
| 1 | 100 | 60 | 2500 |
| 2 | 90 | 38 | 1500 |
| 3 | 62 | 30 | 900 |
| 4 | 45 | 27 | 400 |
Deep Dive: The ISBM Technology Advantage
その ISBMブロー成形機 process integrated into the HGY50-V3-EV is a highly efficient plastic container molding technique. It is widely adopted for producing high-precision, high-demand hollow plastic products such as baby bottles, water cups, and pharmaceutical vials. The core feature is that the three steps of injection, stretching, and blow molding are completed continuously in the same equipment without intermediate steps.
One-Step Process Flow
Injection of Preform
Tail Cutting & Heat Preservation
Stretch Blow Molding
ボトルテイクアウト
Why Choose Our HGY50-V3-EV?
- 高い材料利用率： Less waste material, environmental protection, and low cost.
- 優れた物理的特性： Stretching makes the material molecules orient, which significantly improves compression resistance, barrier properties, and transparency.
- High Precision: Full process automation control reduces human error, suitable for mass production.
テクノロジー対決：ワンステップ vs. ツーステップ
Understanding the difference between ワンステップ射出ブロー成形 and the Two-Step method is crucial for calculating ROI.
| 比較ディメンション | エバーパワーワンステップISBM | 従来の2段階方式 |
|---|---|---|
| プロセスの継続性 | Continuous (Resin to Bottle) | Discontinuous (Preform Storage Required) |
| エネルギー効率 | High (Saves ~40%) | （プリフォームの再加熱が必要） |
| 表面品質 | Flawless (No Scratches) | 輸送中の擦り傷のリスク |
| 機械の設置面積 | Compact (One Machine) | 大型（噴射＋再加熱ブロワー） |
| 衛生レベル | High (No Human Contact) | Risk of Contamination during Storage |
産業アプリケーション
その ワンステップ成形機 is not just for water bottles. It is the gold standard for industries requiring aesthetic perfection. Explore more specialized solutions in our ISBM Machine category.
化粧品・パーソナルケア用品
Production of high-end cosmetic bottles using PET/PETG/PCTG with heavy walls and glass-like finishes.
医薬品
Ideal for medicine bottles and eye drops, ensuring sterility and compliance with packaging regulations.
Food & Baby Products
Manufacturing of baby bottles and wide-mouth food jars using safe materials like PP, PC, and Tritan.
Global Standards & Competitor Benchmarking
Ever-power machines are engineered to match the technical standards of leading Japanese brands. We use premium components like Yaskawa servo motors (Japan), Parker high-pressure valves (USA), and AirTAC cylinders.
永遠のパワーの約束： Our HGY50-V3-EV offers a direct alternative to Japanese machines like ASB-12M, providing compatible mold interfaces and comparable cycle times at a more accessible investment point.
【東南アジア】極端な湿度発生に関する研究
Operating a ワンステップブロー成形機 in high-humidity environments requires robust dehumidification. The HGY50-V3-EV is designed with an integrated temperature control box that is highly accurate and stable, preventing moisture-related defects in PET processing.
投資分析：ISBMの収益性
Switching to our ワンステップ射出ブロー成形 system offers significant ROI for medium-sized bottling plants:
- エネルギー節約: ~40% reduction in electricity bills due to eliminating the reheating phase.
- 材料の節約: High precision control allows for lightweighting without sacrificing strength.
- Space Efficiency: The machine occupies only 3.8 x 1.2 meters, reducing facility rental costs.
エンジニア向けFAQ：よくある質問
What materials can the HGY50-V3-EV process?
It handles a wide range including PET, PETG, PC, PCTG, PP, PS, and Tritan.
Is the screw diameter customizable?
Yes, the standard is 40mm, but we offer optional 50mm and 55mm screws depending on shot weight requirements.
What is the total power consumption?
The total power of the machine is 45.2KW, with a heating power of 10.4KW.
Does it support multi-cavity production?
Yes, it supports 1 to 6 cavities depending on bottle size. For example, it can produce 4 cavities of 400ml bottles.
What is the lead time for machine and mold?
We are a professional manufacturer with a complete supply chain. Typical lead time is 60-90 days including mold testing.
グローバル事例研究：フィールドノート
1. Cosmetic Brand (China): Partnered with major brands like Estee Lauder and Proya, providing machines for high-end lotion bottles.
2. Pharmaceutical (Global): Supplied equipment for “Shanliang Eye Drops” packaging, ensuring sterile and precise neck finishes.
3. Beverage Industry (Vietnam): A water bottling plant used our ISBMマシン to produce 1.5L PET bottles with a 2-cavity setup, maximizing output in a small space.
4. Baby Products (Brazil): Utilized the machine’s capability to process PC/Tritan for durable, heat-resistant baby bottles.
Gallery: Precision in Motion
生産ラインを完成させる
A pristine blowing process requires contaminant-free air. Enhance your production quality with our industrial-grade オイルフリーエアコンプレッサー, specifically designed to pair with our ISBM units for medical and food-grade applications.
包装効率を向上させる準備はできていますか？
Contact Ever-power’s engineering team today for a free cycle time calculation and mold design consultation.
エバーパワーについて |
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