설명
원스텝 사출 연신 블로우 성형기 HGY250-V4-B: 고출력 2열 4스테이션 ISBM 기술
Engineered by Ever-power | Double-Bank Cavitation (Up to 28 Cavities) | 680g Shot Capacity
Engineering Overview: The “Double-Row” Productivity Multiplier
In the high-volume production of small-format containers—such as pharmaceutical vials, hotel amenities, and mini-liquor bottles—cycle time is only half the battle. The real victory lies in cavitation density. As an engineer who has spent two decades optimizing 원스텝 블로우 성형기 layouts, I present the HGY250-V4-B. This is not just a standard machine; it is a “Double-Row” (Double Bank) powerhouse designed to effectively double your output per footprint.
The HGY250-V4-B operates on a 4-station rotary indexing system but utilizes a specialized mold layout that accommodates two rows of cavities. This allows for an astounding 16 to 28 cavities for bottles under 100ml, while maintaining a robust 300kN 사출 클램핑력. By injecting a massive theoretical shot weight of 680g, this machine is specifically engineered for manufacturers who need to produce millions of units of high-quality, flash-free PET or PETG containers annually without investing in multiple standard machines. It is the ultimate high-efficiency solution in the ISBM 기계 sector.
Figure 1: The Ever-power HGY250-V4-B Double-Row High Output Unit
1. 기술 표준 구성
To handle the stress of double-row molding, the HGY250-V4-B is reinforced with heavy-duty hydraulics and high-torque servos. We utilize top-tier global components to ensure 24/7 reliability under high-load conditions.
| 시스템/구성 요소 | 브랜드/사양 |
|---|---|
| 서보 시스템 | 서보 펌프 시스템 3세트 |
| 서보 모터 전력 | 67.7KW (Inovance / WEICHI) |
| 제어 시스템(PLC) | Inovance / MIRLE (Dual-core processing for multi-cavity logic) |
| 턴테이블 회전 | Yaskawa Servo (Japan) or WEICHI Servo + TSUNTIEN Reducer |
| 블로우 성형 구조 | Hydraulic cylinder or Dual servo motor mold clamping with high-pressure compensation |
| 고압 밸브 | 파커(미국) |
| 공압 실린더 | 에어탁(독일/대만 기술) |
| 온도 조절 | Integrated Control Box (Multi-zone control for double row preforms) |
| 유압 제어 | 유켄(대만) 압력 조절 밸브 |
| 스크류 히팅 | 나노 원적외선 에너지 절약형 발열 링 (15KW) |
| 주입 장치 제어 | Single cylinder control (Hydraulic or Servo Melt Motor) |
| Oil Tube | Imported material from Italy |
| 총 전력 | 82.7 KW |
2. Machine Parameters: High Capacity Specs
The HGY250-V4-B is defined by its massive shot capacity and specialized stroke lengths to accommodate the double-row mold configuration.
| 매개변수 | 값 |
|---|---|
| 나사 직경 | 60mm (Standard) / Options: 50, 55mm |
| 이론적 주입 용량 | 680g (Range: 315 – 480 cm³) |
| 사출 클램핑력 | 300 나이로 |
| 송풍 클램핑력 | 250 나이로 (Single Side) |
| 상부 금형 스트로크 | 600mm |
| 하단 금형 스트로크 | 200 mm |
| 온도 조절 코어 스트로크 | 250mm |
| 배럴 스트로크 온도 조절 | 250mm |
| 테이크아웃 스트로크 | 200 mm |
| 블로우 코어 스트로크 | 300mm |
| 블로우 몰드 스트로크 | 75 + 75 mm |
| 유류탱크 용량 | 300리터 |
| 기계 크기 (길이*너비*높이) | 5200 x 2500 x 3800 mm |
| 기계 무게 | 16 Tons |
Production Capacity: Double-Row Cavity Matrix
This table demonstrates the “Double-Row” advantage. Note the high cavitation counts (14, 16, 20, 24, 28) available for smaller diameters.
| 제품 수량(개수) | 8 | 10 | 12 | 14 | 16 | 20 | 24 | 28 |
|---|---|---|---|---|---|---|---|---|
| 최대 병 직경(mm) | 85 | 85 | 79 | 66 | 54 | 45 | 37 | 25 |
| 최대 병 높이(mm) | 260 | |||||||
| 목 지름(mm) | 58 | 56 | 48 | 38 | 32 | 26 | 24 | 15 |
| 최대 병 용량(ml) | 1000 | 900 | 800 | 600 | 400 | 250 | 100 | 50 |
| 최대 병 무게(g) | 55 | 44 | 36 | 32 | 28 | 25 | 20 | 15 |
Core Technology: 4-Station Double-Row ISBM Process
그만큼 원스텝 PET 병 제조기 maximizes quality by controlling the polymer’s thermal history. The HGY250-V4-B employs a unique 4-station process that handles two rows of bottles simultaneously, doubling throughput without sacrificing precision.
1. Double-Row Injection
Molten PET is injected into a double-row cavity plate. The 300kN 클램핑력 and 680g shot capacity ensure equal pressure across all 28 cavities (in max configuration), preventing short shots.
2. Uniform Conditioning
The double row of preforms is transferred to the conditioning station. Advanced thermal regulation ensures that inner and outer rows receive identical heat profiles for consistent stretching.
3. Precision Stretch & Blow
Stretch rods extend the preforms axially while 2.0-3.5 Mpa air expands them. The 250kN 블로우 클램핑력 ensures zero parting lines, even when molding 28 bottles at once.
4. Mass Ejection
Finished bottles are stripped from the lip molds. The touchless process makes this machine ideal for high-volume pharmaceutical and food-grade applications.
Why Choose the HGY250-V4-B? Core Advantages
- ✓
Extreme Cavitation (Double Bank): While most machines stop at 12 or 16 cavities, the V4-B pushes to 28 cavities for small diameter products (25mm), fundamentally changing the economics of vial production. - ✓
High Shot Weight (680g): This allows for heavy-wall, high-quality manufacturing even in high-cavity setups. You don’t have to sacrifice bottle weight/quality for quantity. - ✓
에너지 역학: Despite the high output, the servo-driven system ensures that energy is only consumed during movement, reducing the cost-per-bottle significantly compared to running two smaller machines. - ✓
Space Efficiency: You get double the production output of a standard machine in a footprint of just 5.2m x 2.5m.
전략 분석: 원스텝 시스템 vs. 투스텝 시스템
| 비교 차원 | 에버파워 원스텝 ISBM | 전통적인 2단계 조리법 (재가열) |
|---|---|---|
| 프로세스 흐름 | 수지 -> 병 (일체형) | 수지 -> 프리폼 -> 냉각 -> 재가열 -> 병입 |
| 에너지 효율 | 높은 (잠열 주입 방식을 사용합니다) | 낮음 (예비 성형품 재가열에 에너지 낭비) |
| 표면 품질 | 흠잡을 데 없는 (흠집/긁힘 없음) | 운송 중 프리폼에 흠집이 생길 위험이 있습니다. |
| 적용 가능한 재료 | PET, PETG, PC, 트라이탄, PPSU, PP | 주로 PET/PP에 한정됩니다. |
| Small Bottle Efficiency | Excellent (Double row handles small preforms well) | Poor (Reheating small preforms is unstable) |
| 위생 수준 | 의료/식품 등급 (비접촉식) | 표준(야외에 노출하여 보관) |
산업 응용 분야
Pharmaceuticals (Vials & Droppers)
그만큼 원스텝 사출 블로우 성형 machine is the industry standard for 5ml-20ml eye drop and vaccine bottles. The HGY250-V4-B’s 28-cavity capability maximizes output for these small, high-precision items.
Hotel Amenities
Perfect for 30ml-50ml shampoo and lotion bottles. The double-row setup allows for massive daily production volumes required by global hotel chains.
Mini-Liquor / Spirits
Ideal for 50ml PET spirit bottles (airline bottles). The heavy injection weight allows for thick walls that mimic glass, while the high cavitation keeps unit costs low.
전력 시스템 선정 요약: Ever-power와 경쟁사 비교
Compared to single-row machines from competitors, the HGY250-V4-B offers a significant leap in productivity.
에버파워 보증: We use the same high-end servo systems (Yaskawa/Inovance) as premium brands, but our double-bank design allows you to produce 50-80% more product in the same amount of floor space.
ROI Case: Eye Drop Vial Manufacturer
Switching from a standard 8-cavity machine to the HGY250-V4-B (24-cavity setup for 15ml vials):
- Output Increase: 300% increase in bottles per cycle.
- 에너지 절약: You are running one machine instead of three to get the same output.
- 투자회수기간: Typically 8-12 months due to the massive volume capability.
[글로벌] 극한 환경 복원력
For our clients in varying climates, the HGY250-V4-B is equipped with a high-capacity machine oil cooler (0.3-0.4 Mpa water pressure required). Whether you are operating in the heat of India or the cold of Russia, the system maintains a stable oil temperature of 20-25°C, ensuring consistent clamp pressure and cycle times.
규정 준수: CE 인증 획득, 요청 시 UL 전기 표준 준수.
엔지니어 FAQ
What is the benefit of a “Double Row” or “Double Bank” machine?
It allows you to fit more cavities into the mold by staggering them or placing them in two parallel lines. This is the only way to achieve high cavitation (20+) for small bottles on a machine of this size.
Can I run large bottles on this machine too?
Yes, you can run larger bottles (up to 1L) by using a mold with fewer cavities (e.g., 8 cavities). However, the machine is optimized for high-volume small containers.
Does the double row setup affect temperature conditioning?
No, our conditioning station is specifically designed with multi-zone heating/cooling to ensure that the inner row and outer row of preforms receive the exact same thermal treatment.
글로벌 사례 연구: 엔지니어 현장 기록
South Korea: 10ml Vials
“Running 24 cavities of eye drop bottles. The precision is incredible for such high output.” – Plant Manager, Seoul
Turkey: Hotel Amenities
“We supply hotel chains. The HGY250-V4-B allowed us to double production without buying two machines.” – Director, Istanbul
Mexico: Mini-Tequila
“50ml heavy-wall PET bottles. The machine handles the 16-cavity mold with ease.” – Ops Lead, Jalisco
India: Syrup Bottles
“The cooling system handles our hot summers perfectly. Output is stable.” – Tech Lead, Gujarat
Indonesia: Cosmetics
“High cavitation for mascara tubes. No other machine offered this output at this price.” – Production Head, Jakarta
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