توضیحات
دستگاه قالبگیری بادی کششی تزریقی تک مرحلهای HGY250-V4-B: فناوری ISBM دو ردیفه 4 ایستگاهه با خروجی بالا
Engineered by Ever-power | Double-Bank Cavitation (Up to 28 Cavities) | 680g Shot Capacity
Engineering Overview: The “Double-Row” Productivity Multiplier
In the high-volume production of small-format containers—such as pharmaceutical vials, hotel amenities, and mini-liquor bottles—cycle time is only half the battle. The real victory lies in cavitation density. As an engineer who has spent two decades optimizing دستگاه قالب گیری ضربه ای تک مرحله ای layouts, I present the HGY250-V4-B. This is not just a standard machine; it is a “Double-Row” (Double Bank) powerhouse designed to effectively double your output per footprint.
The HGY250-V4-B operates on a 4-station rotary indexing system but utilizes a specialized mold layout that accommodates two rows of cavities. This allows for an astounding 16 to 28 cavities for bottles under 100ml, while maintaining a robust نیروی بستن تزریق 300 کیلونیوتن. By injecting a massive theoretical shot weight of 680g, this machine is specifically engineered for manufacturers who need to produce millions of units of high-quality, flash-free PET or PETG containers annually without investing in multiple standard machines. It is the ultimate high-efficiency solution in the دستگاه ISBM sector.
Figure 1: The Ever-power HGY250-V4-B Double-Row High Output Unit
۱. پیکربندی استاندارد فنی
To handle the stress of double-row molding, the HGY250-V4-B is reinforced with heavy-duty hydraulics and high-torque servos. We utilize top-tier global components to ensure 24/7 reliability under high-load conditions.
| سیستم / قطعه | نام تجاری / مشخصات |
|---|---|
| سیستم سروو | ۳ مجموعه از سیستمهای پمپ سروو |
| قدرت موتور سروو | 67.7KW (Inovance / WEICHI) |
| سیستم کنترل (PLC) | Inovance / MIRLE (Dual-core processing for multi-cavity logic) |
| چرخش صفحه گردان | Yaskawa Servo (Japan) or WEICHI Servo + TSUNTIEN Reducer |
| ساختار قالب گیری بادی | Hydraulic cylinder or Dual servo motor mold clamping with high-pressure compensation |
| شیر فشار بالا | پارکر (ایالات متحده آمریکا) |
| سیلندر پنوماتیک | ایرتک (فناوری آلمان/تایوان) |
| کنترل دما | Integrated Control Box (Multi-zone control for double row preforms) |
| کنترل هیدرولیک | شیر کنترل فشار YUKEN (تایوان) |
| گرمایش پیچی | حلقه گرمایشی نانو-مادون قرمز دور-صرفه جویی در مصرف انرژی (15 کیلووات) |
| کنترل واحد تزریق | Single cylinder control (Hydraulic or Servo Melt Motor) |
| Oil Tube | Imported material from Italy |
| قدرت کل | 82.7 KW |
2. Machine Parameters: High Capacity Specs
The HGY250-V4-B is defined by its massive shot capacity and specialized stroke lengths to accommodate the double-row mold configuration.
| پارامتر | ارزش |
|---|---|
| قطر پیچ | 60mm (Standard) / Options: 50, 55mm |
| ظرفیت تزریق نظری | 680g (Range: 315 – 480 cm³) |
| نیروی بستن تزریق | ۳۰۰ کیلونیوتن |
| نیروی بستن دمیدن | ۲۵۰ کیلونیوتن (Single Side) |
| سکته مغزی قالب بالا | ۶۰۰ میلیمتر |
| سکته مغزی قالب پایین | 200 mm |
| تنظیم دما. ضربه اصلی | ۲۵۰ میلیمتر |
| دما. تنظیم کننده کورس سیلندر | ۲۵۰ میلیمتر |
| سکته مغزی بیرون بر | 200 mm |
| ضربه هسته ای | ۳۰۰ میلیمتر |
| ضربه قالب | ۷۵ + ۷۵ میلیمتر |
| حجم مخزن نفت | ۳۰۰ لیتر |
| ابعاد دستگاه (طول*عرض*ارتفاع) | 5200 x 2500 x 3800 mm |
| وزن دستگاه | 16 Tons |
Production Capacity: Double-Row Cavity Matrix
This table demonstrates the “Double-Row” advantage. Note the high cavitation counts (14, 16, 20, 24, 28) available for smaller diameters.
| مقدار محصول (حفرهها) | 8 | 10 | 12 | 14 | 16 | 20 | 24 | 28 |
|---|---|---|---|---|---|---|---|---|
| قطر بطری حداکثر (میلیمتر) | 85 | 85 | 79 | 66 | 54 | 45 | 37 | 25 |
| حداکثر ارتفاع بطری (میلیمتر) | 260 | |||||||
| قطر گردن (میلیمتر) | 58 | 56 | 48 | 38 | 32 | 26 | 24 | 15 |
| حداکثر حجم بطری (میلیلیتر) | 1000 | 900 | 800 | 600 | 400 | 250 | 100 | 50 |
| حداکثر وزن بطری (گرم) | 55 | 44 | 36 | 32 | 28 | 25 | 20 | 15 |
Core Technology: 4-Station Double-Row ISBM Process
The دستگاه بطری PET یک مرحله ای maximizes quality by controlling the polymer’s thermal history. The HGY250-V4-B employs a unique 4-station process that handles two rows of bottles simultaneously, doubling throughput without sacrificing precision.
1. Double-Row Injection
Molten PET is injected into a double-row cavity plate. The نیروی گیره ۳۰۰ کیلونیوتن and 680g shot capacity ensure equal pressure across all 28 cavities (in max configuration), preventing short shots.
2. Uniform Conditioning
The double row of preforms is transferred to the conditioning station. Advanced thermal regulation ensures that inner and outer rows receive identical heat profiles for consistent stretching.
3. Precision Stretch & Blow
Stretch rods extend the preforms axially while 2.0-3.5 Mpa air expands them. The نیروی مهار ضربه ۲۵۰ کیلونیوتن ensures zero parting lines, even when molding 28 bottles at once.
4. Mass Ejection
Finished bottles are stripped from the lip molds. The touchless process makes this machine ideal for high-volume pharmaceutical and food-grade applications.
Why Choose the HGY250-V4-B? Core Advantages
- ✓
Extreme Cavitation (Double Bank): While most machines stop at 12 or 16 cavities, the V4-B pushes to 28 cavities for small diameter products (25mm), fundamentally changing the economics of vial production. - ✓
High Shot Weight (680g): This allows for heavy-wall, high-quality manufacturing even in high-cavity setups. You don’t have to sacrifice bottle weight/quality for quantity. - ✓
دینامیک انرژی: Despite the high output, the servo-driven system ensures that energy is only consumed during movement, reducing the cost-per-bottle significantly compared to running two smaller machines. - ✓
Space Efficiency: You get double the production output of a standard machine in a footprint of just 5.2m x 2.5m.
تحلیل استراتژیک: سیستمهای یک مرحلهای در مقابل سیستمهای دو مرحلهای
| ابعاد مقایسه | ISBM تک مرحلهای با قدرت همیشگی | دو مرحلهای سنتی (گرم کردن مجدد) |
|---|---|---|
| جریان فرآیند | رزین -> بطری (یکپارچه) | رزین -> پیشفرم -> خنک کردن -> گرم کردن مجدد -> بطری |
| بهرهوری انرژی | بالا (از گرمای نهان تزریق استفاده میکند) | کم (انرژی هدر رفته برای گرم کردن مجدد پریفرمها) |
| کیفیت سطح | بیعیب و نقص (بدون خط و خش و ساییدگی) | خطر خراشیدگی ناشی از حمل و نقل روی پریفرمها |
| مواد قابل استفاده | PET، PETG، PC، Tritan، PPSU، PP | عمدتاً محدود به PET/PP |
| Small Bottle Efficiency | Excellent (Double row handles small preforms well) | Poor (Reheating small preforms is unstable) |
| سطح بهداشت | Medical/Food Grade (Touchless) | Standard (Exposed to open air storage) |
کاربردهای صنعتی
Pharmaceuticals (Vials & Droppers)
The قالبگیری بادی تزریقی تک مرحلهای machine is the industry standard for 5ml-20ml eye drop and vaccine bottles. The HGY250-V4-B’s 28-cavity capability maximizes output for these small, high-precision items.
Hotel Amenities
Perfect for 30ml-50ml shampoo and lotion bottles. The double-row setup allows for massive daily production volumes required by global hotel chains.
Mini-Liquor / Spirits
Ideal for 50ml PET spirit bottles (airline bottles). The heavy injection weight allows for thick walls that mimic glass, while the high cavitation keeps unit costs low.
Power System Selection Summary: Ever-power vs. Competitors
Compared to single-row machines from competitors, the HGY250-V4-B offers a significant leap in productivity.
ضمانت همیشگی قدرت: We use the same high-end servo systems (Yaskawa/Inovance) as premium brands, but our double-bank design allows you to produce 50-80% more product in the same amount of floor space.
ROI Case: Eye Drop Vial Manufacturer
Switching from a standard 8-cavity machine to the HGY250-V4-B (24-cavity setup for 15ml vials):
- Output Increase: 300% increase in bottles per cycle.
- صرفهجویی در انرژی: You are running one machine instead of three to get the same output.
- دوره بازگشت سرمایه: Typically 8-12 months due to the massive volume capability.
[جهانی] تابآوری در شرایط سخت
For our clients in varying climates, the HGY250-V4-B is equipped with a high-capacity machine oil cooler (0.3-0.4 Mpa water pressure required). Whether you are operating in the heat of India or the cold of Russia, the system maintains a stable oil temperature of 20-25°C, ensuring consistent clamp pressure and cycle times.
انطباق: دارای گواهینامه CE، مطابق با استانداردهای الکتریکی UL بنا به درخواست.
سوالات متداول مهندس
What is the benefit of a “Double Row” or “Double Bank” machine?
It allows you to fit more cavities into the mold by staggering them or placing them in two parallel lines. This is the only way to achieve high cavitation (20+) for small bottles on a machine of this size.
Can I run large bottles on this machine too?
Yes, you can run larger bottles (up to 1L) by using a mold with fewer cavities (e.g., 8 cavities). However, the machine is optimized for high-volume small containers.
Does the double row setup affect temperature conditioning?
No, our conditioning station is specifically designed with multi-zone heating/cooling to ensure that the inner row and outer row of preforms receive the exact same thermal treatment.
مطالعات موردی جهانی: یادداشتهای میدانی مهندس
South Korea: 10ml Vials
“Running 24 cavities of eye drop bottles. The precision is incredible for such high output.” – Plant Manager, Seoul
Turkey: Hotel Amenities
“We supply hotel chains. The HGY250-V4-B allowed us to double production without buying two machines.” – Director, Istanbul
Mexico: Mini-Tequila
“50ml heavy-wall PET bottles. The machine handles the 16-cavity mold with ease.” – Ops Lead, Jalisco
India: Syrup Bottles
“The cooling system handles our hot summers perfectly. Output is stable.” – Tech Lead, Gujarat
Indonesia: Cosmetics
“High cavitation for mascara tubes. No other machine offered this output at this price.” – Production Head, Jakarta
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