Penerangan
Mesin ISBM Pengacuan Tiupan Regangan Suntikan Satu Langkah HGYS280-V6: Revolusi Skru Berkembar 6-Stesen
Engineered by Ever-power | 6-Station Thermal Precision | Twin-Screw Injection Technology
Engineering Overview: Redefining Optical Clarity with 6 Stations
In the hierarchy of polymer processing, the transition from 4-station to 6-station architecture marks the difference between “standard” and “luxury.” As an engineer specializing in high-viscosity PET and PCTG applications, I present the HGYS280-V6. This is not merely a Mesin Pengacuan Tiup Satu Langkah; it is a thermal management masterclass designed for brands that demand glass-like aesthetics.
The HGYS280-V6 operates on an advanced 6-station rotary indexing system. Unlike standard machines, it incorporates dedicated conditioning and cooling stations that decouple the cooling phase from the injection cycle. This allows for the production of heavy-wall cosmetic jars and complex pharmaceutical vials with zero haze and absolute dimensional stability. Furthermore, it features a pioneering Twin-Screw Injection System heated by nano-far-infrared technology. This ensures superior melt homogeneity, making it the industry benchmark for processing rPET (recycled PET) and color-sensitive masterbatches without streaking.
Figure 1: The Ever-power HGYS280-V6 6-Station Unit with Twin-Screw Tech
1. Konfigurasi Piawai Teknikal
Reliability in 24/7 manufacturing requires robust components. The HGYS280-V6 integrates a global supply chain of top-tier components, featuring a unique double-injection control system.
| Sistem / Komponen | Jenama / Spesifikasi |
|---|---|
| Sistem Servo | Using 2 sets of servo pump systems |
| Kuasa Motor Servo | 43.2KW (Inovasi / WEICHI) |
| Sistem Kawalan (PLC) | Inovance / MIRLE (Optimized for 6-station logic) |
| Putaran Meja Putar | Yaskawa Servo (Japan) or WEICHI Servo + TSUNTIEN Reducer |
| Struktur Acuan Tiup | Hydraulic cylinder or Dual servo motor mold clamping with high-pressure compensation |
| Injap Tekanan Tinggi | Parker (AS) |
| Silinder Pneumatik | Airtak (Teknologi Jerman/Taiwan) |
| Kawalan Suhu | Integrated Control Box (Precise PID control) |
| Kawalan Hidraulik | Injap Kawalan Tekanan YUKEN (Taiwan) |
| Pemanasan Skru | Twin-screw heated by nano-far-infrared energy-saving ring (10KW) |
| Kawalan Unit Suntikan | Double-injection unit controlled by single cylinder (Hydraulic or Servo) |
| Oil Tube | Imported material from Italy |
| Kuasa Keseluruhan | 53.2 KW |
2. Machine Parameters: 6-Station Specification
The HGYS280-V6 offers extended mold strokes and intelligent thermal regulation, ideal for products requiring high concentricity and finish.
| Parameter | Nilai |
|---|---|
| Diameter Skru | 50mm (Standard) / Pilihan: 40, 55, 60mm |
| Kapasiti Suntikan Teori | 310g (Julat: 188 – 480 cm³) |
| Daya Pengapit Suntikan | 150 KN |
| Daya Pengapit Meniup | 200 KN (Sisi Tunggal) |
| Strok Acuan Atas | 250 mm |
| Strok Acuan Bawah | 205 mm |
| Lejang Teras Pengatur Suhu | 250 mm |
| Lejang Laras Pengatur Suhu | 230 mm |
| Strok Bawa Pulang | 170 mm |
| Pukulan Teras Pukulan | 250 mm |
| Pukulan Acuan Tiup | 75 + 75 mm |
| Isipadu Tangki Minyak | 300 liter |
| Dimensi Mesin (P*L*T) | 5900 x 2600 x 3200 mm |
| Berat Mesin | 14 Tons |
Production Capacity Matrix
| Kuantiti Produk (Kaviti) | 1 | 2 | 4 | 5 | 6 | 7 | 9 | 10 |
|---|---|---|---|---|---|---|---|---|
| Diameter Botol Maksimum (mm) | 120 | 110 | 68 | 55 | 50 | 45 | 35 | 20 |
| Ketinggian Botol Maksimum (mm) | 210 | 150 | 100 | |||||
| Diameter Leher (mm) | 85 | 70 | 50 | 38 | 32 | 25 | 17 | 12 |
| Isipadu Botol Maksimum (ml) | 2500 | 1500 | 900 | 400 | 250 | 100 | 30 | 20 |
| Berat Botol Maksimum (g) | 130 | 65 | 43 | 32 | 26 | 22 | 18 | 16 |
Core Technology: The 6-Station ISBM Process
Yang Mesin Botol PET Satu Langkah maximizes quality by adding specialized stages to the standard cycle. The HGYS280-V6 utilizes 6 distinct stops on the rotary table, allowing for thermal history manipulation impossible on 3-station machines.
1. Twin-Screw Injection
Molten PET is injected using a specialized twin-screw unit. This ensures exceptional mixing homogeneity, critical for recycled PET (rPET) or color masterbatches.
2. Pre-Cooling
A dedicated station to begin the cooling of thick preforms gently, preventing crystallization in the gate area.
3. Temperature Conditioning
The preform core and skin temperatures are equalized to the exact orientation temperature. This decoupling from injection time allows for faster overall cycles.
4. Stretch & Blow
Biaxial orientation. The 200KN clamping force ensures precision molding of intricate details without parting lines.
5-6. Ejection & Buffer
Automated removal and buffering. The extra station can be used for in-line quality checks or post-cooling.
Why Choose the HGYS280-V6? Core Advantages
- ✓
Twin-Screw Technology: Unlike standard single screws, our twin-screw design provides high-shear mixing. This is a game-changer for rPET processing, ensuring no un-melted solids or color streaks. - ✓
6-Station Thermal Control: By separating cooling/conditioning from injection, we can mold thicker preforms (for heavy jars) without extending the cycle time, boosting productivity by 20-30%. - ✓
Kecekapan Tenaga: Utilizing Nano-far-infrared heating rings (10KW) and servo-driven pumps, the machine reduces energy consumption significantly compared to traditional hydraulic systems. - ✓
High Cavitation for Vials: Capable of running up to 10 cavities for 20ml pharmaceutical vials, ensuring high output with medical-grade precision.
Analisis Strategik: Sistem Satu Langkah vs. Dua Langkah
| Dimensi Perbandingan | ISBM Satu Langkah yang Berkuasa Sentiasa | Dua Langkah Tradisional (Pemanasan Semula) |
|---|---|---|
| Aliran Proses | Resin -> Botol (Bersepadu) | Resin -> Prabentuk -> Sejukkan -> Panaskan Semula -> Botol |
| Kecekapan Tenaga | Tinggi (Menggunakan haba suntikan pendam) | Rendah (Membazirkan tenaga semasa pemanasan semula terbentuk) |
| Kualiti Permukaan | Sempurna (Tiada calar/koyak) | Risiko calar pengangkutan pada prabentuk |
| Bahan yang Berkenaan | PET, PETG, PC, Tritan, PPSU, rPET | Mostly limited to virgin PET/PP |
| rPET Capability | Superior (Twin-screw mixing) | Variable (Dependent on preform quality) |
| Tahap Kebersihan | Gred Perubatan/Makanan (Tanpa Sentuh) | Standard (Terdedah kepada tempat penyimpanan terbuka) |
Aplikasi Industri
Kosmetik Mewah
Yang Mesin Pengacuan Tiup ISBM with 6 stations ensures that thick-walled cream jars cool evenly, preventing vacuum voids and ensuring a heavy, glass-like feel.
Farmaseutikal
For eye drops (10ml-20ml), the HGYS280-V6 offers a clean, touchless environment. The 10-cavity setup provides high volume output for sterile packaging needs.
Recycled PET (rPET)
Brands moving to sustainability choose this machine. The twin-screw injection ensures that rPET, which often varies in viscosity, is homogenized perfectly for a consistent bottle strength and clarity.
Ringkasan Pemilihan Sistem Kuasa: Ever-power vs. Pesaing
While Japanese 6-station machines (like ASB or Aoki) set a high bar, the HGYS280-V6 offers a competitive edge in ROI.
Jaminan Kekal Berkuasa: We utilize the same premium supply chain (Yaskawa servos, Parker hydraulics) but optimized for a lower capital expenditure. You get 95% of the performance for 60% of the price.
ROI Case: rPET Cosmetic Bottle Line
Switching from virgin PET to rPET using the HGYS280-V6:
- Penjimatan Bahan: Capability to run up to 100% rPET reduces reliance on volatile virgin resin markets.
- Process Stability: Twin-screw mixing reduces scrap rate from color streaking by ~15%.
- Tempoh Bayaran Balik: Typically 12-16 months due to material cost optimization and premium product positioning.
[Global] Daya Tahan Keadaan Ekstrem
For our clients in varying climates, the HGYS280-V6 is equipped with an advanced hydraulic oil cooling loop. Whether you are operating in the humid summers of Florida or the freezing winters of Russia, the system maintains a stable oil temperature of 20-25°C, ensuring consistent clamp pressure and cycle times.
Pematuhan: Diperakui CE, mematuhi Piawaian Elektrik UL atas permintaan.
Soalan Lazim Jurutera
Why use a Twin-Screw design?
Standard single screws can struggle to mix color masterbatches into rPET evenly. Our Twin-Screw design provides high shear mixing, ensuring a perfectly uniform color and melt temperature.
What is the benefit of 6 stations over 4?
The extra stations allow for dedicated cooling/conditioning. This means we can cool the preform longer (essential for thick walls) without stopping the injection or blowing steps, effectively shortening the cycle time for heavy parts.
Adakah anda menyediakan pemasangan?
Ya, kami menghantar jurutera ke seluruh dunia untuk pemasangan, pentauliahan dan latihan kakitangan anda.
Kajian Kes Global: Nota Lapangan Jurutera
Amerika Syarikat: Botol Farmaseutikal
“Telah menggantikan 3 unit lama. Pengurangan jejak bilik bersih adalah sangat besar.” – Pengurus Pengeluaran, NJ
Brazil: Kosmetik Premium
“Stesen pengkondisian membolehkan kami membentuk balang berdasar tebal tanpa kecacatan.” – Ketua Loji, São Paulo
Jerman: Bio-resin
“Handling PLA was difficult until we tried the V6’s precise temp control.” – Jurutera, Munich
India: Botol Bayi
“Producing PPSU baby bottles requires high heat. The V6 handles it perfectly.” – Pengarah, Mumbai
Vietnam: Minuman
"Output yang andal dalam iklim panas. Penyejukan minyak adalah teguh." – Ketua Teknikal, Hanoi
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