Penerangan
ZQ40 Injection Blow Molding Machine
High-Precision European-Style IBM Machine for Pharmaceutical, Cosmetic & Food Packaging — 40T Clamping Force, Zero-Waste Production
Product Overview
Yang ZQ40 Injection Blow Molding Machine is a European-style fully automatic one-step IBM system engineered by Ever-power Machinery. Designed as a direct replacement for the Jomar IBM40, this machine delivers 40 tons of injection clamping force with servo-driven precision, making it ideal for producing high-quality hollow plastic containers from 1ml to 1000ml capacity.
Unlike traditional extrusion blow molding, the ZQ40 employs a true one-step injection blow molding process that eliminates scrap waste, ensures uniform wall thickness, and produces bottles with precise neck dimensions and 100% seal integrity. The full European-style structural design provides 20%–30% higher clamping force than comparable industry models, while the unique pressurized clamping structure reduces energy consumption by 10%–20%.
Please note: Jomar is a registered trademark of Jomar Corporation. The ZQ40 is an independent replacement product manufactured by Ever-power Machinery. We mention Jomar IBM40 solely to assist customers in selecting compatible equipment based on clamping force and production specifications. Ever-power does not sell original Jomar products, and this reference does not constitute trademark infringement.
Technical Specifications
| Barang | Unit | ZQ40 |
|---|---|---|
| Sistem Suntikan | ||
| Diameter Skru | mm | 40/45 |
| Skru L/D | — | 22:1 |
| Injection Weight | g | 190/260 |
| Kuasa Pemanasan | kW | 7.5 |
| Number of Barrel Zones | — | 3+N |
| Injection Stroke | mm | 120 |
| Sistem Pengapit | ||
| Clamping Force of Injection | kN | 400 |
| Opening Stroke for Injection | mm | 165 |
| Clamping Force of Blowing | kN | 60 |
| Opening Stroke for Blowing | mm | 140 |
| Lifting Height of Rotary Table | mm | 70 |
| Mold Specifications | ||
| Max. Platen Size (L×W) | mm | 480×340 |
| Mold Thickness | mm | 180 |
| Dia. of Bottle | mm | 120 |
| Bottle Height | mm | 220 |
| Suitable Bottle Height | mm | 1–1500 |
| Stripping Stroke | mm | 220 |
| Sistem Hidraulik | ||
| Tekanan Hidraulik | MPa | 14 |
| Motor Power | kW | 11 |
| Dry Cycle | s | 3.5 |
| Kuasa Keseluruhan | kW | 20 |
| Operating Power | % | 52–70 |
| General Specifications | ||
| Min. Air Pressure (Compressed) | MPa | 0.7 |
| Compressed Air Capacity | m³/min | 3.5 |
| Water Flowage | m³/h | 0.7 |
| Cooling Water Pressure | MPa | 0.3–0.4 |
| Dimension (L×W×H) | m | 3.5×1.3×1.7 |
| Net Weight | Tan | 3.8 |
Mold Cavitation Reference
The ZQ40 supports multi-cavity mold configurations optimized for different bottle volumes. Higher cavitation counts for smaller containers maximize production throughput, while lower cavitation accommodates larger bottle sizes.
| Approx. Volume | 10ml | 30ml | 60ml | 100ml | 250ml | 500ml | 1000ml |
|---|---|---|---|---|---|---|---|
| Max. Cavitation | 9 | 8 | 6 | 4 | 3 | 2 | 1 |
Compatibility & Interchangeability
The ZQ40 is engineered as a direct dimensional and performance equivalent to the Jomar IBM40, enabling seamless integration into existing production lines without requiring facility modifications. The following cross-reference table demonstrates equivalent specifications across major IBM manufacturers for 40-ton-class machines:
| Spesifikasi | Ever-power ZQ40 | Jomar IBM40 | SUMA 40iB | Uniloy UIB70 | Bloma IBM45 |
|---|---|---|---|---|---|
| Clamping Force | 400 kN | 340 kN | 386 kN | — | 350 kN |
| Diameter Skru | 40/45 mm | 35/40 mm | 40 mm | — | 45 mm |
| Injection Weight | 190/260 g | 180 g | 169 g | — | 180 g |
| Mold Size (L×W) | 480×340 mm | 394×508 mm | 470×350 mm | — | 450×390 mm |
| Machine Dimension | 3.5×1.3×1.7 m | 2.72×1.9×2.75 m | 3.8×1.5×2.3 m | — | 4.05×1.52×2.55 m |
Note: Jomar, SUMA, Uniloy, and Bloma are trademarks of their respective owners. Ever-power manufactures independent replacement equipment. Specifications are provided for cross-reference purposes only to assist customer selection.
Application Scenarios
Pharmaceutical Packaging
The ZQ40 produces FDA-compliant bottles for eye drops, oral liquids, and supplement containers with zero contamination risk. The one-step process eliminates secondary handling, ensuring pharmaceutical-grade bottle production with consistent wall thickness and precise neck finish for secure cap sealing.
Cosmetic & Personal Care
Ideal for premium cosmetic jars, lotion bottles, and serum containers requiring crystal-clear transparency or opaque color consistency. The injection blow process delivers superior surface finish compared to extrusion methods, meeting the aesthetic demands of high-end beauty brands.
Food & Beverage Containers
Suitable for edible oil bottles, sauce containers, and condiment packaging. The zero-waste production process aligns with sustainable manufacturing goals, while the robust clamping system ensures dimensional stability for reliable filling-line performance.
Chemical & Industrial Bottles
Produces chemically resistant HDPE and PP containers for cleaning agents, automotive fluids, and agricultural chemicals. The thick, uniform walls provide enhanced drop resistance and leak-proof performance under demanding storage conditions.
Material & Construction
The ZQ40 is constructed with industrial-grade components selected for longevity and precision:
- Injection Mold: Imported S136 steel alloy or 4Cr13 stainless steel, heat-treated for enhanced wear resistance and extended service life.
- Blow Mold: High-strength aluminum alloy option available for improved thermal conductivity and faster cycle times.
- Hot Runner System: Optimized manifold design ensures minimal gram weight deviation and uniform wall thickness distribution.
- Core Rods: Special mandrel structure with advanced cooling channels for rapid molding cycles and consistent bottle interior finish.
- Machine Frame: Full European-style welded steel construction with stress-relief treatment, providing 20%–30% higher rigidity than conventional designs.
Compliance & Safety
Ever-power Machinery maintains rigorous quality standards across all manufacturing processes:
- CE Certification: Full compliance with EU Machinery Directive 2006/42/EC for safe operation in European markets.
- ISO 9001 Quality Management: Certified production processes ensuring consistent build quality and traceability.
- Multiple Utility Patents: Proprietary innovations in clamping structure, rotary table synchronization, and energy recovery systems.
- High-Tech Enterprise Certification: Recognized by Chinese authorities for sustained R&D investment and technological advancement.
Safety Features: Emergency stop circuits on all operator access points, hydraulic overload protection, mold safety locks, and automatic fault diagnosis with touchscreen alarm display.
Why Choose ZQ40 Over Alternatives
vs. Extrusion Blow Molding
Injection blow molding produces zero scrap waste versus 20–40% material loss in extrusion processes. Wall thickness variation is under 1% compared to 10–20% in extrusion, and bottle bottom convexity is significantly superior with no cut-off marks.
vs. Two-Step PET Stretch Blow
The one-step process eliminates preform inventory and logistics costs. ZQ40 handles HDPE, LDPE, PP, PS, ABS, and specialty materials beyond PET limitations. Mold changeover is faster with integrated injection and blow stations.
vs. Competitor IBM Models
ZQ40 offers 20%–30% higher clamping force than same-class competitors. The unique pressurized clamping structure reduces energy consumption by 10%–20%. Standard servo rotation provides simpler maintenance and lower spare parts costs.
Installation & Maintenance
Ever-power provides comprehensive turnkey installation support for the ZQ40:
Site Requirements ▼
Floor space: 5m × 4m minimum. Foundation load: 5 tons/m². Electrical: 380V/3-phase/50Hz, 25kVA capacity. Compressed air: 0.7 MPa dry, filtered. Cooling water: 0.3–0.4 MPa, 15°C inlet temperature recommended.
Preventive Maintenance Schedule ▼
Daily: Lubrication check, air filter inspection. Weekly: Hydraulic oil level, mold alignment verification. Monthly: Servo motor encoder calibration, heater resistance test. Quarterly: Full hydraulic system flush, safety circuit validation. Annual: Comprehensive mechanical overhaul with OEM-certified engineers.
Common Spare Parts ▼
Heater bands, thermocouples, hydraulic seals, servo motor brushes, proximity sensors, and mold core rods. Ever-power maintains a 24/7 spare parts warehouse with 48-hour global shipping capability. Critical components are stocked at regional service centers.
Global Deployment References
Korea — Pharmaceutical Bottles
Model: ZQ110 | Bottle: 300ml HDPE
Deployed for OTC medicine packaging with 24/7 continuous operation. Customer reported 15% cycle time improvement over previous extrusion blow equipment and zero defect rate on neck finish dimensions.
India — Eyedropper Production
Model: ZQ40 | Bottle: 50ml LDPE
Installed for ophthalmic solution packaging requiring USP Class VI compliance. The customer achieved 9-cavity production of 10ml bottles with consistent tip-orifice accuracy within ±0.05mm.
Brazil — Cosmetic Packaging
Model: ZQ80 | Bottle: 120ml PS
High-transparent cosmetic jar production with mirror-finish surface requirements. The injection blow process eliminated polishing secondary operations, reducing per-unit production cost by 22%.
America — Food-Grade Containers
Model: ZQ40 | Bottle: 100ml PS
FDA-compliant condiment bottle manufacturing with full material traceability. Customer integrated the ZQ40 with automatic visual inspection and leak testing for 100% quality assurance.
FAQ & Selection Guide
Engineering Support & Warranty
24/7 Service Hotline
Emergency technical support is available around the clock via phone, video conference, and remote diagnostic access. Average first-response time is under 2 hours for critical production stoppages.
On-Site Support
Experienced senior engineers are deployed for installation, commissioning, preventive maintenance, and emergency repairs. Service coverage extends to Korea, India, Turkey, Russia, South Africa, Brazil, Mexico, and the United States through our regional agent network.
Warranty Terms
Standard warranty: 12 months from commissioning date or 14 months from delivery, whichever occurs first. Extended warranty packages available up to 36 months with annual preventive maintenance contracts.
Training Programs
Comprehensive training includes machine operation, mold changeover procedures, process parameter optimization, routine maintenance, and troubleshooting. Advanced courses cover PLC programming, servo tuning, and production efficiency analysis. Training is conducted at customer site or Ever-power headquarters in Zhangjiagang, China.
Related Products & Solutions
Ever-power offers a complete range of injection blow molding machines and integrated production solutions:
ZQ60
60T Clamping | 260/383g
Replaces Jomar IBM65
ZQ80
80T Clamping | 466g
Replaces Jomar IBM85S
ZQ110
110T Clamping | 540g
Replaces Jomar IBM135
ZQ135
135T Clamping | 650g
Replaces Jomar IBM175
ZQ60HE
Full Electric | 400-800kN
High-Speed Servo
Complete turnkey solutions include auxiliary equipment: auto loaders, mold temperature controllers, chillers, air compressors, visual inspection systems, leak testers, and automatic packaging lines. Contact Ever-power for integrated production line design and layout optimization.
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