Opis
Maszyna do formowania wtryskowego z rozciąganiem i rozdmuchiwaniem ISBM HGYS280-V6: rewolucja w 6-stanowiskowym systemie dwuślimakowym
Engineered by Ever-power | 6-Station Thermal Precision | Twin-Screw Injection Technology
Engineering Overview: Redefining Optical Clarity with 6 Stations
In the hierarchy of polymer processing, the transition from 4-station to 6-station architecture marks the difference between “standard” and “luxury.” As an engineer specializing in high-viscosity PET and PCTG applications, I present the HGYS280-V6. This is not merely a Maszyna do formowania rozdmuchowego jednoetapowego; it is a thermal management masterclass designed for brands that demand glass-like aesthetics.
The HGYS280-V6 operates on an advanced 6-station rotary indexing system. Unlike standard machines, it incorporates dedicated conditioning and cooling stations that decouple the cooling phase from the injection cycle. This allows for the production of heavy-wall cosmetic jars and complex pharmaceutical vials with zero haze and absolute dimensional stability. Furthermore, it features a pioneering Twin-Screw Injection System heated by nano-far-infrared technology. This ensures superior melt homogeneity, making it the industry benchmark for processing rPET (recycled PET) and color-sensitive masterbatches without streaking.
Figure 1: The Ever-power HGYS280-V6 6-Station Unit with Twin-Screw Tech
1. Konfiguracja standardu technicznego
Reliability in 24/7 manufacturing requires robust components. The HGYS280-V6 integrates a global supply chain of top-tier components, featuring a unique double-injection control system.
| System / Komponent | Marka / Specyfikacja |
|---|---|
| System serwo | Using 2 sets of servo pump systems |
| Moc silnika serwo | 43.2KW (Inovance / WEICHI) |
| System sterowania (PLC) | Inovance / MIRLE (Optimized for 6-station logic) |
| Obrót gramofonu | Serwo Yaskawa (Japonia) lub Serwo WEICHI + reduktor TSUNTIEN |
| Struktura formowania rozdmuchowego | Zacisk formy za pomocą siłownika hydraulicznego lub podwójnego serwosilnika z kompensacją wysokiego ciśnienia |
| Zawór wysokiego ciśnienia | Parker (USA) |
| Siłownik pneumatyczny | Airtak (Niemcy/Tajwan Technology) |
| Kontrola temperatury | Integrated Control Box (Precise PID control) |
| Sterowanie hydrauliczne | Zawór regulacji ciśnienia YUKEN (Tajwan) |
| Ogrzewanie śrubowe | Twin-screw heated by nano-far-infrared energy-saving ring (10KW) |
| Sterowanie jednostką wtryskową | Double-injection unit controlled by single cylinder (Hydraulic or Servo) |
| Rurka olejowa | Materiał importowany z Włoch |
| Całkowita moc | 53,2 kW |
2. Machine Parameters: 6-Station Specification
The HGYS280-V6 offers extended mold strokes and intelligent thermal regulation, ideal for products requiring high concentricity and finish.
| Parametr | Wartość |
|---|---|
| Średnica śruby | 50 mm (standard) / Opcje: 40, 55, 60 mm |
| Teoretyczna wydajność wtrysku | 310g (Range: 188 – 480 cm³) |
| Siła zacisku wtrysku | 150 węzłów |
| Siła zacisku dmuchawy | 200 kN (jednostronnie) |
| Skok górnej formy | 250 mm |
| Dolny skok formy | 205 mm |
| Temp. Regulujący Rdzeń Skok | 250 mm |
| Regulacja temp. skoku lufy | 230 mm |
| Udar na wynos | 170 mm |
| Uderzenie rdzenia | 250 mm |
| Udar formy rozdmuchowej | 75 + 75 mm |
| Objętość zbiornika oleju | 300 litrów |
| Wymiary maszyny (dł.*szer.*wys.) | 5900 x 2600 x 3200 mm |
| Waga maszyny | 14 Tons |
Production Capacity Matrix
| Ilość produktu (gniazda) | 1 | 2 | 4 | 5 | 6 | 7 | 9 | 10 |
|---|---|---|---|---|---|---|---|---|
| Maksymalna średnica butelki (mm) | 120 | 110 | 68 | 55 | 50 | 45 | 35 | 20 |
| Maksymalna wysokość butelki (mm) | 210 | 150 | 100 | |||||
| Średnica szyjki (mm) | 85 | 70 | 50 | 38 | 32 | 25 | 17 | 12 |
| Maksymalna objętość butelki (ml) | 2500 | 1500 | 900 | 400 | 250 | 100 | 30 | 20 |
| Maksymalna waga butelki (g) | 130 | 65 | 43 | 32 | 26 | 22 | 18 | 16 |
Core Technology: The 6-Station ISBM Process
Ten Maszyna do produkcji butelek PET w jednym kroku maximizes quality by adding specialized stages to the standard cycle. The HGYS280-V6 utilizes 6 distinct stops on the rotary table, allowing for thermal history manipulation impossible on 3-station machines.
1. Twin-Screw Injection
Molten PET is injected using a specialized twin-screw unit. This ensures exceptional mixing homogeneity, critical for recycled PET (rPET) or color masterbatches.
2. Pre-Cooling
A dedicated station to begin the cooling of thick preforms gently, preventing crystallization in the gate area.
3. Temperature Conditioning
The preform core and skin temperatures are equalized to the exact orientation temperature. This decoupling from injection time allows for faster overall cycles.
4. Stretch & Blow
Biaxial orientation. The 200KN clamping force ensures precision molding of intricate details without parting lines.
5-6. Ejection & Buffer
Automated removal and buffering. The extra station can be used for in-line quality checks or post-cooling.
Why Choose the HGYS280-V6? Core Advantages
- ✓
Twin-Screw Technology: Unlike standard single screws, our twin-screw design provides high-shear mixing. This is a game-changer for rPET processing, ensuring no un-melted solids or color streaks. - ✓
6-Station Thermal Control: By separating cooling/conditioning from injection, we can mold thicker preforms (for heavy jars) without extending the cycle time, boosting productivity by 20-30%. - ✓
Efektywność energetyczna: Utilizing Nano-far-infrared heating rings (10KW) and servo-driven pumps, the machine reduces energy consumption significantly compared to traditional hydraulic systems. - ✓
High Cavitation for Vials: Capable of running up to 10 cavities for 20ml pharmaceutical vials, ensuring high output with medical-grade precision.
Analiza strategiczna: systemy jednoetapowe a dwuetapowe
| Wymiar porównawczy | Zawsze mocny, jednoetapowy ISBM | Tradycyjny dwuetapowy (podgrzewanie) |
|---|---|---|
| Przepływ procesu | Żywica -> Butelka (zintegrowana) | Żywica -> Preforma -> Chłodzenie -> Podgrzewanie -> Butelka |
| Efektywność energetyczna | Wysoki (Wykorzystuje utajone ciepło wtrysku) | Niski (marnuje energię na ponowne podgrzewanie preform) |
| Jakość powierzchni | Doskonały (Brak otarć/zadrapań) | Ryzyko zarysowań podczas transportu na preformach |
| Materiały stosowane | PET, PETG, PC, Tritan, PPSU, rPET | Mostly limited to virgin PET/PP |
| rPET Capability | Superior (Twin-screw mixing) | Variable (Dependent on preform quality) |
| Poziom higieny | Medyczny/Spożywczy (Bezdotykowo) | Standard (przechowywanie na otwartej przestrzeni) |
Zastosowania przemysłowe
Kosmetyki wysokiej klasy
Ten Maszyna do formowania rozdmuchowego ISBM with 6 stations ensures that thick-walled cream jars cool evenly, preventing vacuum voids and ensuring a heavy, glass-like feel.
Produkty farmaceutyczne
For eye drops (10ml-20ml), the HGYS280-V6 offers a clean, touchless environment. The 10-cavity setup provides high volume output for sterile packaging needs.
Recycled PET (rPET)
Brands moving to sustainability choose this machine. The twin-screw injection ensures that rPET, which often varies in viscosity, is homogenized perfectly for a consistent bottle strength and clarity.
Podsumowanie wyboru systemu zasilania: Ever-power kontra konkurencja
While Japanese 6-station machines (like ASB or Aoki) set a high bar, the HGYS280-V6 offers a competitive edge in ROI.
Gwarancja ciągłej mocy: We utilize the same premium supply chain (Yaskawa servos, Parker hydraulics) but optimized for a lower capital expenditure. You get 95% of the performance for 60% of the price.
ROI Case: rPET Cosmetic Bottle Line
Switching from virgin PET to rPET using the HGYS280-V6:
- Oszczędności materiałowe: Capability to run up to 100% rPET reduces reliance on volatile virgin resin markets.
- Process Stability: Twin-screw mixing reduces scrap rate from color streaking by ~15%.
- Okres zwrotu: Typically 12-16 months due to material cost optimization and premium product positioning.
[Globalna] Odporność na warunki ekstremalne
For our clients in varying climates, the HGYS280-V6 is equipped with an advanced hydraulic oil cooling loop. Whether you are operating in the humid summers of Florida or the freezing winters of Russia, the system maintains a stable oil temperature of 20-25°C, ensuring consistent clamp pressure and cycle times.
Zgodność: Certyfikat CE, zgodność z normami elektrycznymi UL na życzenie.
Często zadawane pytania inżyniera
Why use a Twin-Screw design?
Standard single screws can struggle to mix color masterbatches into rPET evenly. Our Twin-Screw design provides high shear mixing, ensuring a perfectly uniform color and melt temperature.
What is the benefit of 6 stations over 4?
The extra stations allow for dedicated cooling/conditioning. This means we can cool the preform longer (essential for thick walls) without stopping the injection or blowing steps, effectively shortening the cycle time for heavy parts.
Czy oferujecie instalację?
Tak, wysyłamy naszych inżynierów w dowolne miejsce na świecie, aby zajęli się instalacją, uruchomieniem i szkoleniem personelu.
Globalne studia przypadków: notatki terenowe inżynierów
USA: Pharmaceutical Vials
“Replaced 3 older units. The cleanroom footprint reduction was massive.” – Production Manager, NJ
Brazil: Premium Cosmetics
“The conditioning station allows us to mold heavy-bottom jars without defects.” – Plant Lead, São Paulo
Germany: Bio-resins
“Handling PLA was difficult until we tried the V6’s precise temp control.” – Engineer, Munich
India: Baby Bottles
“Producing PPSU baby bottles requires high heat. The V6 handles it perfectly.” – Director, Mumbai
Vietnam: Beverage
“Reliable output in a hot climate. The oil cooling is robust.” – Tech Lead, Hanoi
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