Beskrivning
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150ml Injection Stretch Blow Molding Mold Assembly (ASB-12M Specification) – Rev.1 High-Precision Complete Tooling Delivery
Engineered Exclusively for ASB-12M and Compatible Platforms | 1×12 Cavity High-Efficiency Production | Optimized Conformal Cooling and Advanced Stretch Rod Kinematics
Maximera produktionen för 150 ml PET-behållare genom kompromisslösa metallurgiska standarder, exakta dimensionstoleranser och årtionden av expertis inom formsprutning och sträckblåsning. Utforska hela vårt sortiment av ISBM-verktygslösningar.
Sammanfattning av produktens kärnspecifikation
150 ml helelektrisk/hydraulisk ISBM-formmontering (1×12 kavitetskonfiguration)
Perfekt anpassad för ASB-12M-serien, helt kompatibel med all standardutrustning för hushåll och renoverad ISBM-utrustning som följer ASB-12M-plattans specifikationer.
Turnkey complete mold solution from hot runner manifold to final ejection mechanism. Accelerates development cycles and guarantees extreme production stability.
In-Depth Technical Specifications
The 150ml ASB-12M tooling assembly is a highly synchronized thermodynamic and kinematic system. The following technical specifications are derived directly from our latest Revision 1 (Rev.1) engineering drawings, guaranteeing precise fitment and operational superiority.
Fysiska installationsparametrar
Length 550.0 mm x Width 420.0 mm. This highly compact footprint is rigorously engineered to guarantee perfect clearance between the tie-bars of the ASB-12M injection stretch blow molding machine.
Critical mounting hole pitches are set exactly at 383.0 mm and 270.0 mm to ensure zero-deviation seating that protects the injection nozzles from shear stress.
Incorporating the 80.0 mm, 50.0 mm, and 30.0 mm base components alongside the 100.0 mm and 171.0 mm stroke clearances, falling strictly within the standard operational envelope.
Approximately 150 kg to 180 kg. This optimal weight distribution allows for highly efficient, safe mold changeovers.
Structural & Functional Highlights
The Rev.1 update incorporates critical feedback to address microscopic thermal expansion variables that previously caused core-shift. By enhancing tolerance stack-ups on all critical mating surfaces, we have virtually eliminated secondary bench-fitting.
We have deployed conformal cooling channels tracing the contour of the injection cavities and cores. Water interface ports at the 171.0 mm elevation points facilitate rapid pneumatic connections, slashing overall cycle time.
Absolute concentricity is maintained during the axial stretching phase, guaranteeing perfectly uniform wall thickness at the base of the 150ml bottle. The ejection mechanism entirely prevents deformation of thin-walled preform finishes.
Machine Platform Compatibility Matrix
While designated as an ASB-ersättningsform, our engineering philosophy demands maximum versatility. The table below details integration capabilities.
| Maskinmärke / Målmodell | Kompatibilitetsstatus | Tekniska anteckningar och krav |
|---|---|---|
| ASB-12M (Original Equipment) | 100% Direct Fitment | Conforms to original standards. Mounts without secondary machining. |
| Domestic ASB-12M Clones | 100% Direct Fitment | Validated across platforms utilizing the 550x420mm platen dimensioning. |
| Other Brands (Aoki, Husky, Sidel) | Interface Verification Needed | If tie-bar clearance exceeds 550mm, we provide custom transition adapter plates. See Aoki-kompatibla verktyg. |
| Refurbished Equipment | Highly Recommended Upgrade | Replaces inefficient molds and instantly elevates older machine output. |
Tekniskt protokoll: Submit your machine’s platen dimensions. Our engineers will conduct a compatibility analysis completely free of charge.
Applikationsscenarier och fördelarna med 150 ml-flaskan
Målmarknadsapplikationer
The premier choice for manufacturing high-quality PET containers destined for the premium cosmetics sector (lotions), pharmaceutical industry (syrups), and high-end beverages.
Oöverträffad optisk klarhet
Highly optimized injection and conditioning phases ensure the PET resin remains amorphous, completely avoiding spherulitic crystals for glass-like clarity.
Extrem lättviktspotential
With core concentricity machined to +/- 0.005mm deviation, preform wall thickness is absolute, allowing significant gram weight reduction without compromising integrity.
Snabb omställningsförmåga
The standardized footprint, ergonomically placed utility connections, and unified lifting points permit a complete mold changeover within a strict two-hour window.
Manufacturing Quality Assurance and Delivery
We do not compromise on metallurgy or metrology. Learn more about our exacting standards on our sida om företagsfunktioner.
Premium metallurgiska fundament
- Injektionskärnor och hålrum: Imported ASSAB S136 or premium 420SS stainless steel, vacuum hardened to HRC 52-54 for exceptional corrosion resistance against PET off-gassing.
- Structural Base Plates: Machined from superior grade S45C carbon steel or P20 pre-hardened tool steel, subjected to rigorous quenching to eliminate internal stresses.
- Halsringar och trådsplittar: Manufactured with specialized wear-resistant alloys and treated with advanced nitriding processes to prevent galling.
Exakt bearbetning och mätteknik
- Submikron CNC-bearbetning: Machined using state-of-the-art 5-axis CNC centers, maintaining strict tolerances of +/- 0.02mm across all mating surfaces according to Rev.1 blueprints.
- Omfattande dokumentation: Clients receive complete 2D/3D CAD files alongside exhaustive Coordinate Measuring Machine (CMM) inspection reports.
- Rigorous FAT: The mold is subjected to actual trial runs within our laboratory, providing HD video documentation and physical 150ml bottle samples for your approval.
Värdeskapande tjänster och omfattande support
Complimentary design reviews for your 150ml bottle concept, analyzing wall thickness and FEA for top-load strength.
Backed by a comprehensive warranty covering 18 months from commissioning or 10 million operational mold cycles.
All consumable and high-wear components can be rapidly manufactured and expedited globally from our digital inventory.
Our design team can execute rapid modifications incorporating proprietary neck thread profiles or custom 3D logo engravings.
Vanliga frågor (FAQ)
Is this mold assembly a brand new build or based on outdated drawings?
This is an entirely new, freshly machined mold based on our most current Revision 1 (Rev.1) engineering blueprint. The Rev.1 update drastically optimized the internal water cooling geometry to prevent localized cavitation and uneven thermal expansion.
Min produktionsanläggning använder inte maskiner av märket ASB. Kan jag fortfarande integrera dessa verktyg?
Absolutely. Provided your host machine possesses a usable platen dimension greater than 550mm x 420mm and sufficient tie-bar clearance, our engineering division can manufacture custom interface adapter plates.
Vad är standardleveranstiden för denna kompletta 1×12-form?
For a standard 150ml configuration without highly complex custom engravings, our typical lead time ranges from 4 to 6 weeks, including CNC machining, assembly, and rigorous internal FAT processes.
Inkluderar monteringspaketet varmkanalsgrenrörssystemet?
The hot runner system is configurable. We offer a turnkey solution integrating premium manifolds (e.g., Yudo, Mastip), or we can supply solely the cold-half mold assembly to interface with your current manifold.
Redo att öka din produktionskapacitet på 150 ml?
Do not let inefficient, aging tooling limit your market potential. Upgrade to the Rev.1 precision assembly. Production scheduling slots for high-cavitation ISBM molds fill rapidly. Secure your manufacturing timeline today.
Behöver du en fysisk demonstration? Skicka in en förfrågan via vår kontaktportal för att boka en livevideorundtur i fabriken eller för att begära fysiska 150 ml provflaskor producerade med exakt denna gjutformsarkitektur.
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