描述
一步吹塑机 HGY50-V3-EV（三工位）| 精密 ISBM 技术
核心技术速读
这 HGY50-V3-EV is a state-of-the-art 一步式注塑拉伸吹塑机 designed for high-precision manufacturing. Operating on a fully electric servo platform, this 3-station unit integrates injection, stretching, and blowing into a seamless continuous process. It is engineered to process a wide versatility of materials including PET, PETG, and PC, making it the ideal solution for premium cosmetic and pharmaceutical packaging. With a compact footprint of just 3.8m x 1.2m, it delivers industrial-grade performance while saving valuable factory floor space.
HGY50-V3-EV Overview: The Efficiency Revolution
The HGY50-V3-EV redefines the standards of the 一步式PET瓶机 market. By adopting a “One Step” methodology, the machine utilizes the residual heat from the injection phase to perform the stretch blow molding immediately. This eliminates the need for reheating preforms, which directly results in an energy consumption reduction of approximately 40% compared to traditional two-step systems.
Key Advantages at a Glance
- Full Servo Precision: Equipped with 5 sets of servo systems (Inovance/Weichi), ensuring injection and clamping accuracy.
- Surface Perfection: The one-step process prevents preform scuffing, ensuring high transparency and barrier properties for the final bottle.
- High Efficiency: Complete automation reduces human error and labor costs while maximizing material utilization.
Technical Specifications: HGY50-V3-EV
Detailed engineering data for our 3-station 一步式注塑机, optimized for mobile viewing.
1. Machine Parameters
| Item | Specification |
|---|---|
| Model Name | HGY50-V3-EV (3-Station) |
| 理论注入能力 | 239 cm³ (Standard 40mm Screw) |
| 螺丝直径选项 | 40mm / 50mm / 55mm |
| 注射夹紧力 | 50 KN |
| 吹气夹紧力 | 100 KN (Single Side) |
| 伺服电机功率 | 34.8 KW |
| 加热功率 | 10.4 KW |
| 机器尺寸（长*宽*高） | 3800 * 1200 * 2500 mm |
| 机器重量 | 3.5 Tons |
2. Product Capability Specifications
| 龋齿 | 最大瓶径（毫米） | 最大颈径（毫米） | 最大容量（毫升） |
|---|---|---|---|
| 1 | 100 | 60 | 2500 |
| 2 | 90 | 38 | 1500 |
| 3 | 62 | 30 | 900 |
| 4 | 45 | 27 | 400 |
Deep Dive: The ISBM Technology Advantage
这 ISBM吹塑机 process integrated into the HGY50-V3-EV is a highly efficient plastic container molding technique. It is widely adopted for producing high-precision, high-demand hollow plastic products such as baby bottles, water cups, and pharmaceutical vials. The core feature is that the three steps of injection, stretching, and blow molding are completed continuously in the same equipment without intermediate steps.
One-Step Process Flow
Injection of Preform
Tail Cutting & Heat Preservation
Stretch Blow Molding
瓶装外卖
Why Choose Our HGY50-V3-EV?
- 高材料利用率： Less waste material, environmental protection, and low cost.
- 优异的物理性能： Stretching makes the material molecules orient, which significantly improves compression resistance, barrier properties, and transparency.
- High Precision: Full process automation control reduces human error, suitable for mass production.
技术对决：一步法 vs. 两步法
Understanding the difference between 一步注塑吹塑成型 and the Two-Step method is crucial for calculating ROI.
| 比较维度 | 永动力一步式ISBM | 传统两步法 |
|---|---|---|
| 流程连续性 | Continuous (Resin to Bottle) | Discontinuous (Preform Storage Required) |
| 能源效率 | High (Saves ~40%) | 较低（需要重新加热预成型件） |
| 表面质量 | Flawless (No Scratches) | 运输过程中存在磨损风险 |
| 机器占地面积 | Compact (One Machine) | 大型（喷射式+再热鼓风机） |
| 卫生水平 | High (No Human Contact) | Risk of Contamination during Storage |
行业应用
这 一步成型机 is not just for water bottles. It is the gold standard for industries requiring aesthetic perfection. Explore more specialized solutions in our ISBM Machine category.
化妆品及个人护理
Production of high-end cosmetic bottles using PET/PETG/PCTG with heavy walls and glass-like finishes.
制药
Ideal for medicine bottles and eye drops, ensuring sterility and compliance with packaging regulations.
Food & Baby Products
Manufacturing of baby bottles and wide-mouth food jars using safe materials like PP, PC, and Tritan.
Global Standards & Competitor Benchmarking
Ever-power machines are engineered to match the technical standards of leading Japanese brands. We use premium components like Yaskawa servo motors (Japan), Parker high-pressure valves (USA), and AirTAC cylinders.
永恒力量的承诺： Our HGY50-V3-EV offers a direct alternative to Japanese machines like ASB-12M, providing compatible mold interfaces and comparable cycle times at a more accessible investment point.
【东南亚】极端湿度产生研究
Operating a 一步吹塑机 in high-humidity environments requires robust dehumidification. The HGY50-V3-EV is designed with an integrated temperature control box that is highly accurate and stable, preventing moisture-related defects in PET processing.
投资分析：ISBM的盈利能力
Switching to our 一步注塑吹塑成型 system offers significant ROI for medium-sized bottling plants:
- 节能： ~40% reduction in electricity bills due to eliminating the reheating phase.
- 材料节省： High precision control allows for lightweighting without sacrificing strength.
- Space Efficiency: The machine occupies only 3.8 x 1.2 meters, reducing facility rental costs.
工程师常见问题解答：常见问题
What materials can the HGY50-V3-EV process?
It handles a wide range including PET, PETG, PC, PCTG, PP, PS, and Tritan.
Is the screw diameter customizable?
Yes, the standard is 40mm, but we offer optional 50mm and 55mm screws depending on shot weight requirements.
What is the total power consumption?
The total power of the machine is 45.2KW, with a heating power of 10.4KW.
Does it support multi-cavity production?
Yes, it supports 1 to 6 cavities depending on bottle size. For example, it can produce 4 cavities of 400ml bottles.
What is the lead time for machine and mold?
We are a professional manufacturer with a complete supply chain. Typical lead time is 60-90 days including mold testing.
全球案例研究：实地笔记
1. Cosmetic Brand (China): Partnered with major brands like Estee Lauder and Proya, providing machines for high-end lotion bottles.
2. Pharmaceutical (Global): Supplied equipment for “Shanliang Eye Drops” packaging, ensuring sterile and precise neck finishes.
3. Beverage Industry (Vietnam): A water bottling plant used our ISBM机器 to produce 1.5L PET bottles with a 2-cavity setup, maximizing output in a small space.
4. Baby Products (Brazil): Utilized the machine’s capability to process PC/Tritan for durable, heat-resistant baby bottles.
Gallery: Precision in Motion
完善您的生产线
A pristine blowing process requires contaminant-free air. Enhance your production quality with our industrial-grade 无油空气压缩机, specifically designed to pair with our ISBM units for medical and food-grade applications.
