描述
一步式注塑拉伸吹塑机 HGY250-V4：符合 ASB-70DPH 工业标准
Engineered by Ever-power | 4-Station High Precision | 300KN Injection Clamping Force
Engineering Overview: Maximizing Legacy Tooling Value
In the specialized world of polymer processing, the debate between upgrading machinery and preserving tooling assets is constant. As a mechanical engineer with two decades dedicated to 一步吹塑机 technology, I have seen too many factories scrap perfectly good molds because they couldn’t find compatible modern machinery. The HGY250-V4 is Ever-power’s answer to this industry-wide challenge. It is a heavy-duty, 4-station ISBM unit designed with a singular strategic advantage: direct compatibility with ASB-70DPH molds.
This machine is not merely a retrofit solution; it is a performance upgrade. Operating on a robust 4-station rotary indexing system (Injection, Temperature Conditioning, Stretch-Blow, Ejection), the HGY250-V4 ensures optimal thermal history for PET and PETG resins. With a massive 300KN 注射夹紧力 and a reinforced 200KN Blowing Clamping Force, it effortlessly handles high-cavitation setups (up to 14 cavities) and heavy-wall containers that lesser machines fail to mold consistently. For manufacturers in the cosmetic and pharmaceutical sectors, this is the most logical path to expanding capacity while leveraging your existing high-value Japanese tooling inventory.
Figure 1: The Ever-power HGY250-V4 Heavy Duty 4-Station Unit
1. 技术标准配置
The reliability of an ISBM机器 is dictated by its weakest component. We eliminate weak points by integrating top-tier global components, ensuring the HGY250-V4 delivers 24/7 stability comparable to its Japanese counterparts.
| 系统/组件 | 品牌/规格 |
|---|---|
| 伺服系统 | 3套伺服泵系统 |
| 伺服电机功率 | 67.7KW (Inovance / WEICHI) |
| 控制系统（PLC） | Inovance / MIRLE（高速逻辑处理） |
| 转盘旋转 | 日本安川伺服或台湾伟创伺服+村田减速机 |
| 吹塑结构 | 液压缸或双伺服电机模具阻尼系统，带高压补偿 |
| 高压阀 | 派克（美国） |
| 气缸 | Airtak（德国/台湾技术） |
| 温度控制 | 集成控制箱（高精度，确保粘度一致） |
| 液压控制 | 裕肯（台湾）压力控制阀 |
| 螺杆加热 | 纳米远红外节能加热环（10千瓦） |
| 注射单元控制 | 单缸控制（可选液压或伺服熔炼电机） |
| 模具兼容性 | Compatible with ASB-70DPH mould |
| 总功率 | 82.7 KW |
2. 机器参数：重载能力
The HGY250-V4 is designed for high-tonnage applications. The 300KN clamping force is a critical feature for minimizing flash on large-surface-area preforms.
| 范围 | 价值 |
|---|---|
| 螺纹直径 | 55mm (Standard) / Options: 50, 60mm |
| 理论注入能力 | 420g (Range: 340 – 480 cm³) |
| 注射夹紧力 | 300千牛 |
| 吹气夹紧力 | 200 KN |
| 上模行程 | 640 mm |
| 下模行程 | 350毫米 |
| 体温调节核心冲刺 | 300毫米 |
| 温度调节枪管行程 | 300毫米 |
| 击球 | 190 mm |
| 吹气核心冲刺 | 300毫米 |
| 吹塑模压 | 75 + 75 毫米 |
| 油罐容积 | 600升 |
| 机器尺寸（长*宽*高） | 6300 x 2400 x 3700 mm |
| 机器重量 | 16 Tons |
生产能力：型腔及尺寸矩阵
| 产品数量（腔体） | 2 | 3 | 4 | 5 | 6 | 8 | 9 | 10 | 14 |
|---|---|---|---|---|---|---|---|---|---|
| 最大瓶身直径（毫米） | 200 | 160 | 120 | 80 | 60 | 45 | 40 | 40 | 30 |
| 最大瓶身高度（毫米） | 220 | 180 | 100 | ||||||
| 颈部直径（毫米） | 130 | 130 | 100 | 65 | 55 | 40 | 32 | 28 | 16 |
| 最大瓶装容量（毫升） | 2500 | 1500 | 900 | 750 | 350 | 200 | 100 | 50 | 30 |
| 最大瓶重（克） | 200 | 180 | 150 | 120 | 80 | 60 | 50 | 35 | 25 |
核心技术：4工位ISBM工艺流程
这 一步注塑吹塑成型 technology used in the HGY250-V4 is a masterclass in thermal management. By using a rotary table to move the cores between four distinct stations, we ensure the PET retains its Intrinsic Viscosity (IV) for maximum strength and clarity, without the energy loss of reheating.
1. 注射站
将熔融的PET注入模腔中。 300KN夹紧力 即使对于薄壁预成型件或复杂颈部需要高压注射，也能确保分型线上没有飞边。
2. 调节站
V4的优势： 预成型坯体被转移到调温槽中。该工位可使温度均匀化——冷却表层或加热核心——从而形成理想的拉伸温度梯度。
3. 拉伸和吹
拉伸杆沿轴向拉伸预成型件，然后高压空气沿径向使其膨胀。 200KN Blow Clamping Force 确保模具在高压膨胀过程中保持完全闭合。
4. 弹射
成品瓶从唇模中脱模后，自动输送出去。整个过程无需接触，确保了制药应用所需的卫生标准。
Why Choose the HGY250-V4? Core Advantages
- ✓
ASB-70DPH Compatibility: The platen design, tie-bar spacing, and ejection strokes are engineered to accept existing ASB-70DPH molds. This saves you tens of thousands of dollars in re-tooling costs. - ✓
High-Tonnage Stability: With a 16-ton machine weight and 300KN clamping force, vibration is non-existent, leading to superior bottle reproducibility and longer mold life. - ✓
能量动力学： We use Nano-far-infrared heating rings (10KW) which penetrate the barrel deeper and faster than standard ceramic heaters, saving ~30% on heating costs. - ✓
High Cavitation Capability: Capable of running up to 14 cavities for small vials, drastically increasing output per cycle compared to standard 4-8 cavity machines.
战略分析：一步式系统与两步式系统
| 比较维度 | 永动力一步式ISBM | 传统两步法（再加热） |
|---|---|---|
| 流程图 | 树脂 -> 瓶子（一体式） | 树脂 -> 预成型件 -> 冷却 -> 再加热 -> 装瓶 |
| 能源效率 | 高的 （采用潜热注入） | 低（浪费能源再加热预成型件） |
| 表面质量 | 完美无瑕 （无磨损/划痕） | 预成型件运输过程中可能出现划痕 |
| 适用材料 | PET、PETG、PC、Tritan、PPSU、PP | 主要限于PET/PP |
| 空间需求 | 紧凑型（单机） | 大型（需要注射装置+吹气装置+储罐） |
| 卫生水平 | 医用/食品级 （非接触式） | 标准型（露天储存） |
行业应用
高端化妆品
这 一步式PET瓶机 excels in producing heavy-wall cream jars and mascara containers. The high clamping force ensures the thick bases are molded without sink marks.
制药
From eye drops to wide-mouth pill bottles, the HGY250-V4 ensures neck precision for child-resistant caps. The enclosed process meets strict GMP requirements.
Baby Care (PPSU/PC)
The machine’s robust screw and heating system are perfect for processing high-temperature engineering plastics like PPSU for baby bottles, which require high injection pressure.
电力系统选型总结：Ever-power 与竞争对手的比较
许多客户询问我们与ASB或Aoki等日本巨头相比如何。答案很简单：我们以60%的成本提供95%的产能。
永动力保障： Our HGY250-V4 is built with the same global components (Yaskawa, Parker, NSK) found in more expensive machines. We don’t cut corners on hardware; we optimize manufacturing overhead to pass savings to you.
ROI案例：化妆品罐制造商
从采购预成型件转向内部生产 一步吹塑成型设备 设置：
- 节省模具成本： Using your existing ASB-70DPH molds means instant production start-up with zero new mold costs.
- 材料节省： 颗粒成本比预制件成本低约 25%。
- 投资回收期： Typically 12-18 months for a single HGY250-V4 unit due to high output capacity (up to 14 cavities).
[北美] 极端条件适应能力
For our clients in varying climates, the HGY250-V4 is equipped with an advanced hydraulic oil cooling loop. Whether you are operating in the humid summers of Florida or the freezing winters of Minnesota, the system maintains a stable oil temperature of 40-50°C, ensuring consistent clamp pressure and cycle times.
遵守： 可根据要求提供CE认证和UL电气标准认证。
工程师常见问题解答
Can I use my existing ASB-70DPH molds directly?
Yes, absolutely. The HGY250-V4 is engineered with the same platen layout and mounting points. You can transfer your legacy molds directly to our machine.
What is the max bottle size for this machine?
In a 2-cavity configuration, it can produce bottles up to 2.5 Liters (200mm diameter). In a 14-cavity setup, it is optimized for small vials up to 30ml.
维护计划是什么？
我们建议每运行5000小时更换一次液压油，并每日检查润滑点。自动润滑系统负责大部分运动部件的润滑。
全球案例研究：工程师现场笔记
美国：药用小瓶
“更换了3台旧设备。洁净室占地面积大幅减少。” 生产经理，新泽西州
巴西：高端化妆品
“这套调理设备使我们能够生产出无缺陷的厚底玻璃罐。” 圣保罗工厂负责人
德国：生物树脂
“在尝试V4的精准温控功能之前，处理PLA材料一直很困难。” 慕尼黑工程师
印度：婴儿奶瓶
“生产PPSU婴儿奶瓶需要高温。V4设备能够完美地应对这一挑战。” 孟买主任
越南：饮料
“即使在炎热气候下也能稳定输出功率。油冷系统性能可靠。” 技术主管，河内
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