Deskripsi
Mesin Cetak Tiup Satu Langkah (ISBM) HGY650-V4: Solusi ISBM 4 Stasiun Tugas Berat
Engineered by Ever-power | High-Tonnage Clamping | 4-Station Precision for Large Containers
Engineering Overview: Dominating Large-Scale Production
In the heavy industrial sector of polymer processing, stability under pressure is the only metric that matters. As an engineer with two decades of experience fine-tuning Mesin Cetak Tiup Satu Langkah production lines, I present the HGY650-V4. This machine represents the pinnacle of our V4 series, designed specifically for manufacturers requiring massive clamping force and large shot capacities for heavy-wall containers, wide-mouth jars, and high-volume cavitation setups.
The HGY650-V4 operates on a robust Sistem pengindeksan putar 4 stasiun (Injection, Temperature Conditioning, Stretch-Blow, Ejection). Unlike smaller models, the “650” designation reflects its superior capability to handle substantial projection areas without flashing. It features a reinforced chassis and an advanced hydraulic/servo hybrid system that delivers exceptional locking force. This makes it the ultimate Mesin ISBM for producing PC water bottles, large PETG cosmetic jars, and pharmaceutical bulk containers where dimensional accuracy and optical clarity are non-negotiable.
Figure 1: The Ever-power HGY650-V4 Heavy Duty Unit
1. Konfigurasi Standar Teknis
The HGY650-V4 is built to withstand the rigors of high-pressure injection and blowing. We utilize a “Best-in-Class” component strategy, ensuring that every servo, valve, and seal meets global industrial standards.
| Sistem / Komponen | Merek / Spesifikasi |
|---|---|
| Sistem Servo | Using 4 sets of heavy-duty servo pump systems |
| Daya Motor Servo | High Torque Configuration (Inovance / WEICHI) |
| Sistem Kontrol (PLC) | Inovance / MIRLE (Pemrosesan logika kecepatan tinggi) |
| Rotasi Meja Putar | Yaskawa Servo (Japan) + Heavy Duty Reducer |
| Struktur Cetakan Tiup | Penjepitan cetakan motor servo ganda dengan kompensasi tekanan tinggi |
| Katup Tekanan Tinggi | Parker (AS) |
| Silinder Pneumatik | Airtak (Teknologi Jerman/Taiwan) |
| Kontrol Suhu | Integrated Control Box (Multi-zone PID control) |
| Kontrol Hidraulik | Katup Pengontrol Tekanan YUKEN (Taiwan) |
| Pemanas Sekrup | Nano-far-infrared energy-saving heating ring (High Efficiency) |
| Kontrol Unit Injeksi | Kontrol silinder tunggal (Opsi Motor Peleburan Hidraulik atau Servo) |
| Tabung Minyak | Bahan impor dari Italia |
| Power Config | Optimized for High Output |
2. Parameter Mesin: Kemampuan Tugas Berat
The HGY650-V4 is designed for maximum throughput. It offers extended strokes and higher clamping forces to accommodate larger molds and more cavities.
| Parameter | Nilai |
|---|---|
| Diameter Sekrup | 60mm (Standard) / Options: 55, 65mm |
| Kapasitas Injeksi Teoritis | 680g (High Volume) |
| Gaya Penjepitan Injeksi | 650 KN (Approximate Class Rating) |
| Gaya Jepit Tiup | 300 KN |
| Langkah Cetakan Atas | 650 mm |
| Langkah Cetakan Bawah | 350 mm |
| Pengaturan Suhu Gerakan Inti | 300 mm |
| Pengaturan Suhu Langkah Laras | 300 mm |
| Pukulan Keluar | 200 mm |
| Pukulan Inti Tiup | 350 mm |
| Cetakan Tiup | 100 + 100 mm |
| Volume Tangki Minyak | 600 liter |
| Dimensi Mesin (P*L*T) | 6500 x 2500 x 3800 mm (Est.) |
| Berat Mesin | 18 Tons |
Kapasitas Produksi: Matriks Rongga & Dimensi
| Jumlah Produk (Rongga) | 2 | 4 | 6 | 8 | 10 | 12 | 14 | 16 |
|---|---|---|---|---|---|---|---|---|
| Diameter Botol Maksimum (mm) | 220 | 130 | 85 | 65 | 50 | 42 | 35 | 30 |
| Tinggi Botol Maksimum (mm) | 280 | 200 | ||||||
| Diameter Leher (mm) | 140 | 100 | 60 | 45 | 35 | 28 | 20 | 18 |
| Volume Botol Maksimum (ml) | 4000 | 1500 | 800 | 500 | 250 | 150 | 80 | 50 |
| Berat Botol Maksimum (g) | 250 | 130 | 70 | 50 | 35 | 25 | 20 | 15 |
Teknologi Inti: Alur Proses ISBM 4 Stasiun
Itu Pencetakan Tiup Injeksi Satu Langkah technology used in the HGY650-V4 is a masterclass in thermal management. By using a rotary table to move the cores between four distinct stations, we ensure the PET retains its Intrinsic Viscosity (IV) for maximum strength and clarity, without the energy loss of reheating.
1. Stasiun Injeksi
PET cair disuntikkan ke dalam rongga tersebut. High Clamping Force Memastikan tidak ada kelebihan material pada garis pemisah, bahkan dengan injeksi bertekanan tinggi yang diperlukan untuk preform berdinding tipis atau leher yang kompleks.
2. Stasiun Pengondisian
Keunggulan V4: Preform dipindahkan ke wadah pengkondisian. Stasiun ini menyamakan suhu—mendinginkan permukaan atau memanaskan inti—menciptakan gradien termal yang sempurna untuk peregangan.
3. Regangkan & Tiup
Batang peregang meregangkan preform secara aksial, kemudian diikuti oleh udara bertekanan tinggi yang mengembangkannya secara radial. 300KN Blow Clamping Force Memastikan cetakan tetap tertutup sempurna selama ekspansi bertekanan tinggi.
4. Ejeksi
Botol yang sudah jadi dilepas dari cetakan bibir botol dan secara otomatis diangkut keluar. Proses ini tanpa sentuhan, sehingga menjamin kebersihan untuk aplikasi farmasi.
Why Choose the HGY650-V4? Core Advantages
- ✓
Heavy Duty Construction: Designed for large molds and high injection pressures, this machine eliminates “breathing” of the mold during injection, ensuring precise part weights. - ✓
High Cavitation for Mass Production: Capable of running up to 16 cavities for small vials, or 4 cavities for massive 1.5L jars, giving you flexibility across product lines. - ✓
Dinamika Energi: We use Nano-far-infrared heating rings (10KW+) which penetrate the barrel deeper and faster than standard ceramic heaters, saving ~30% on heating costs. - ✓
Stability: With a substantial machine weight and robust tie-bars, vibration is minimized, leading to longer mold life and reduced maintenance.
Analisis Strategis: Sistem Satu Langkah vs. Sistem Dua Langkah
| Dimensi Perbandingan | ISBM Satu Langkah Ever-power | Dua Langkah Tradisional (Pemanasan Ulang) |
|---|---|---|
| Alur Proses | Resin -> Botol (Terintegrasi) | Resin -> Preform -> Dinginkan -> Panaskan Kembali -> Botol |
| Efisiensi Energi | Tinggi (Menggunakan panas injeksi laten) | Rendah (Memboroskan energi untuk memanaskan ulang preform) |
| Kualitas Permukaan | Tanpa cela (Tidak ada goresan/lecet) | Risiko goresan selama pengangkutan pada preform. |
| Bahan yang Berlaku | PET, PETG, PC, Tritan, PPSU, PP | Sebagian besar terbatas pada PET/PP |
| Kebutuhan Ruang | Ringkas (Satu mesin) | Ukuran Besar (Membutuhkan unit injeksi + unit tiup + penyimpanan) |
| Tingkat Kebersihan | Kelas Medis/Makanan (Tanpa Sentuhan) | Standar (Terkena paparan udara terbuka saat penyimpanan) |
Aplikasi Industri
Large Format Cosmetics
Itu Mesin Botol PET Satu Langkah excels in producing heavy-wall cream jars (up to 500ml/1L) and shampoo bottles. The high clamping force ensures the thick bases are molded without sink marks.
Farmasi & Medis
From IV bottles to large bulk tablet containers, the HGY650-V4 ensures precise neck finishes and sterile production environments compatible with cleanroom standards.
PC Water Bottles
The machine’s robust screw and heating system are perfect for processing Polycarbonate (PC) for reusable water bottles, which requires high melt temperatures and injection pressures.
Ringkasan Pemilihan Sistem Tenaga: Ever-power vs. Para Pesaing
Banyak klien bertanya bagaimana perbandingan kami dengan perusahaan raksasa Jepang seperti ASB atau Aoki. Jawabannya sederhana: Kami menawarkan kemampuan 95% dengan biaya 60%.
Jaminan Keberdayaan Abadi: Our HGY650-V4 is built with the same global components (Yaskawa, Parker, NSK) found in more expensive machines. We don’t cut corners on hardware; we optimize manufacturing overhead to pass savings to you.
ROI Case: Wide-Mouth Jar Manufacturer
Beralih dari membeli preform ke produksi internal. Peralatan Pencetakan Tiup Satu Langkah pengaturan:
- Penghematan Material: Biaya pelet ~25% lebih rendah daripada biaya preform.
- Penghematan Energi: Penghapusan terowongan pemanasan ulang menghemat sekitar 35% listrik.
- Periode Pengembalian Modal: Typically 12-18 months for a single HGY650-V4 unit due to the high value of large-format containers.
[Amerika Utara] Ketahanan terhadap Kondisi Ekstrem
For our clients in varying climates, the HGY650-V4 is equipped with an advanced hydraulic oil cooling loop. Whether you are operating in the humid summers of Florida or the freezing winters of Minnesota, the system maintains a stable oil temperature of 40-50°C, ensuring consistent clamp pressure and cycle times.
Kepatuhan: Bersertifikasi CE, sesuai dengan Standar Kelistrikan UL berdasarkan permintaan.
Pertanyaan yang Sering Diajukan (FAQ) untuk Insinyur
What is the benefit of the high clamping force?
The 650KN equivalent injection force prevents the mold from “breathing” or opening slightly during high-pressure injection, which is critical for maintaining precise neck dimensions and preventing flash on the parting line.
Can I run Tritan material on this machine?
Yes, the plasticizing unit is designed to handle high-temperature engineering plastics like Tritan, PC, and PPSU effectively.
Apa jadwal perawatannya?
Kami merekomendasikan penggantian oli hidrolik setiap 5.000 jam dan pemeriksaan titik pelumasan setiap hari. Sistem pelumasan otomatis menangani sebagian besar bagian yang bergerak.
Studi Kasus Global: Catatan Lapangan Teknik
USA: Large Bulk Jars
“The HGY650 replaced two smaller machines. We now produce 1L jars with zero flash.” – Manajer Produksi, NJ
Brasil: Kosmetik Premium
“Stasiun pengkondisian memungkinkan kami untuk membentuk stoples berdasar tebal tanpa cacat.” Kepala Pabrik, São Paulo
Jerman: Bio-resin
“Menangani PLA sulit sampai kami mencoba kontrol suhu presisi V4.” Insinyur, Munich
India: Botol Bayi
“Produksi botol bayi PPSU membutuhkan suhu tinggi. V4 menanganinya dengan sempurna.” Direktur, Mumbai
Vietnam: Minuman
“Produksi yang andal di iklim panas. Pendinginan oli sangat kuat.” – Pemimpin Tim Teknis, Hanoi
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