Descrizione
Macchina per stampaggio a soffiaggio in un unico passaggio HGY50-V3-EV (3 stazioni) | Tecnologia ISBM di precisione
Core Technology Speed Read
IL HGY50-V3-EV is a state-of-the-art Macchina per stampaggio a iniezione e stiro-soffiaggio in un unico passaggio designed for high-precision manufacturing. Operating on a fully electric servo platform, this 3-station unit integrates injection, stretching, and blowing into a seamless continuous process. It is engineered to process a wide versatility of materials including PET, PETG, and PC, making it the ideal solution for premium cosmetic and pharmaceutical packaging. With a compact footprint of just 3.8m x 1.2m, it delivers industrial-grade performance while saving valuable factory floor space.
HGY50-V3-EV Overview: The Efficiency Revolution
The HGY50-V3-EV redefines the standards of the Macchina per bottiglie in PET in un unico passaggio market. By adopting a “One Step” methodology, the machine utilizes the residual heat from the injection phase to perform the stretch blow molding immediately. This eliminates the need for reheating preforms, which directly results in an energy consumption reduction of approximately 40% compared to traditional two-step systems.
Key Advantages at a Glance
- Full Servo Precision: Equipped with 5 sets of servo systems (Inovance/Weichi), ensuring injection and clamping accuracy.
- Surface Perfection: The one-step process prevents preform scuffing, ensuring high transparency and barrier properties for the final bottle.
- High Efficiency: Complete automation reduces human error and labor costs while maximizing material utilization.
Technical Specifications: HGY50-V3-EV
Detailed engineering data for our 3-station Macchina per stampaggio a iniezione in un unico passaggio, optimized for mobile viewing.
1. Machine Parameters
| Item | Specification |
|---|---|
| Model Name | HGY50-V3-EV (3-Station) |
| Capacità di iniezione teorica | 239 cm³ (Standard 40mm Screw) |
| Screw Diameter Options | 40mm / 50mm / 55mm |
| Forza di serraggio dell'iniezione | 50 nodi |
| Forza di serraggio del soffiaggio | 100 KN (lato singolo) |
| Potenza del servomotore | 34.8 KW |
| Heating Power | 10.4 KW |
| Dimensioni della macchina (L*W*H) | 3800 * 1200 * 2500 mm |
| Peso della macchina | 3,5 tonnellate |
2. Product Capability Specifications
| Carie | Diametro massimo della bottiglia (mm) | Diametro massimo del collo (mm) | Volume massimo (ml) |
|---|---|---|---|
| 1 | 100 | 60 | 2500 |
| 2 | 90 | 38 | 1500 |
| 3 | 62 | 30 | 900 |
| 4 | 45 | 27 | 400 |
Deep Dive: The ISBM Technology Advantage
IL Macchina per stampaggio a soffiaggio ISBM process integrated into the HGY50-V3-EV is a highly efficient plastic container molding technique. It is widely adopted for producing high-precision, high-demand hollow plastic products such as baby bottles, water cups, and pharmaceutical vials. The core feature is that the three steps of injection, stretching, and blow molding are completed continuously in the same equipment without intermediate steps.
One-Step Process Flow
Injection of Preform
Tail Cutting & Heat Preservation
Stretch Blow Molding
Asporto di bottiglie
Why Choose Our HGY50-V3-EV?
- Elevato utilizzo dei materiali: Less waste material, environmental protection, and low cost.
- Proprietà fisiche superiori: Stretching makes the material molecules orient, which significantly improves compression resistance, barrier properties, and transparency.
- High Precision: Full process automation control reduces human error, suitable for mass production.
Confronto tecnologico: One-Step vs. Two-Step
Understanding the difference between Stampaggio a iniezione e soffiaggio in un unico passaggio and the Two-Step method is crucial for calculating ROI.
| Dimensione di confronto | ISBM monofase sempre potente | Metodo tradizionale in due fasi |
|---|---|---|
| Continuità del processo | Continuous (Resin to Bottle) | Discontinuous (Preform Storage Required) |
| Efficienza energetica | High (Saves ~40%) | Inferiore (richiede il riscaldamento delle preforme) |
| Qualità della superficie | Flawless (No Scratches) | Rischio di abrasione durante il trasporto |
| Impronta della macchina | Compact (One Machine) | Grande (iniezione + soffiatore di riscaldamento) |
| Livello di igiene | High (No Human Contact) | Risk of Contamination during Storage |
Applicazioni industriali
IL Macchina per stampaggio in un unico passaggio is not just for water bottles. It is the gold standard for industries requiring aesthetic perfection. Explore more specialized solutions in our ISBM Machine category.
Cosmetici e cura della persona
Production of high-end cosmetic bottles using PET/PETG/PCTG with heavy walls and glass-like finishes.
Prodotti farmaceutici
Ideal for medicine bottles and eye drops, ensuring sterility and compliance with packaging regulations.
Food & Baby Products
Manufacturing of baby bottles and wide-mouth food jars using safe materials like PP, PC, and Tritan.
Global Standards & Competitor Benchmarking
Ever-power machines are engineered to match the technical standards of leading Japanese brands. We use premium components like Yaskawa servo motors (Japan), Parker high-pressure valves (USA), and AirTAC cylinders.
La promessa di potenza eterna: Our HGY50-V3-EV offers a direct alternative to Japanese machines like ASB-12M, providing compatible mold interfaces and comparable cycle times at a more accessible investment point.
[Sud-est asiatico] Ricerca sulla produzione di umidità estrema
Operating a Macchina per stampaggio a soffiaggio in un unico passaggio in high-humidity environments requires robust dehumidification. The HGY50-V3-EV is designed with an integrated temperature control box that is highly accurate and stable, preventing moisture-related defects in PET processing.
Analisi degli investimenti: redditività dell'ISBM
Switching to our Stampaggio a iniezione e soffiaggio in un unico passaggio system offers significant ROI for medium-sized bottling plants:
- Risparmio energetico: ~40% reduction in electricity bills due to eliminating the reheating phase.
- Risparmio di materiale: High precision control allows for lightweighting without sacrificing strength.
- Space Efficiency: The machine occupies only 3.8 x 1.2 meters, reducing facility rental costs.
FAQ degli ingegneri: domande frequenti
What materials can the HGY50-V3-EV process?
It handles a wide range including PET, PETG, PC, PCTG, PP, PS, and Tritan.
Is the screw diameter customizable?
Yes, the standard is 40mm, but we offer optional 50mm and 55mm screws depending on shot weight requirements.
What is the total power consumption?
The total power of the machine is 45.2KW, with a heating power of 10.4KW.
Does it support multi-cavity production?
Yes, it supports 1 to 6 cavities depending on bottle size. For example, it can produce 4 cavities of 400ml bottles.
What is the lead time for machine and mold?
We are a professional manufacturer with a complete supply chain. Typical lead time is 60-90 days including mold testing.
Casi di studio globali: appunti sul campo
1. Cosmetic Brand (China): Partnered with major brands like Estee Lauder and Proya, providing machines for high-end lotion bottles.
2. Pharmaceutical (Global): Supplied equipment for “Shanliang Eye Drops” packaging, ensuring sterile and precise neck finishes.
3. Beverage Industry (Vietnam): A water bottling plant used our Macchina ISBM to produce 1.5L PET bottles with a 2-cavity setup, maximizing output in a small space.
4. Baby Products (Brazil): Utilized the machine’s capability to process PC/Tritan for durable, heat-resistant baby bottles.
Gallery: Precision in Motion
Completa la tua linea di produzione
A pristine blowing process requires contaminant-free air. Enhance your production quality with our industrial-grade Compressori d'aria oil-free, specifically designed to pair with our ISBM units for medical and food-grade applications.
Pronti a migliorare l'efficienza del vostro packaging?
Contact Ever-power’s engineering team today for a free cycle time calculation and mold design consultation.
