설명
원스텝 블로우 성형기 HGY50-V3-EV (3스테이션) | Precision ISBM Technology
Core Technology Speed Read
그만큼 HGY50-V3-EV is a state-of-the-art 원스텝 사출 연신 블로우 성형기 designed for high-precision manufacturing. Operating on a fully electric servo platform, this 3-station unit integrates injection, stretching, and blowing into a seamless continuous process. It is engineered to process a wide versatility of materials including PET, PETG, and PC, making it the ideal solution for premium cosmetic and pharmaceutical packaging. With a compact footprint of just 3.8m x 1.2m, it delivers industrial-grade performance while saving valuable factory floor space.
HGY50-V3-EV Overview: The Efficiency Revolution
The HGY50-V3-EV redefines the standards of the 원스텝 PET 병 제조기 market. By adopting a “One Step” methodology, the machine utilizes the residual heat from the injection phase to perform the stretch blow molding immediately. This eliminates the need for reheating preforms, which directly results in an energy consumption reduction of approximately 40% compared to traditional two-step systems.
Key Advantages at a Glance
- Full Servo Precision: Equipped with 5 sets of servo systems (Inovance/Weichi), ensuring injection and clamping accuracy.
- Surface Perfection: The one-step process prevents preform scuffing, ensuring high transparency and barrier properties for the final bottle.
- High Efficiency: Complete automation reduces human error and labor costs while maximizing material utilization.
Technical Specifications: HGY50-V3-EV
Detailed engineering data for our 3-station 원스텝 사출 성형기, optimized for mobile viewing.
1. Machine Parameters
| Item | Specification |
|---|---|
| Model Name | HGY50-V3-EV (3-Station) |
| 이론적 주입 용량 | 239 cm³ (Standard 40mm Screw) |
| Screw Diameter Options | 40mm / 50mm / 55mm |
| 사출 클램핑력 | 50노트 |
| 송풍 클램핑력 | 100kN (단면) |
| 서보 모터 전력 | 34.8 KW |
| Heating Power | 10.4 KW |
| 기계 크기 (길이*너비*높이) | 3800 * 1200 * 2500 mm |
| 기계 무게 | 3.5톤 |
2. Product Capability Specifications
| 충치 | 최대 병 직경(mm) | 최대 목 직경(mm) | 최대 용량(ml) |
|---|---|---|---|
| 1 | 100 | 60 | 2500 |
| 2 | 90 | 38 | 1500 |
| 3 | 62 | 30 | 900 |
| 4 | 45 | 27 | 400 |
Deep Dive: The ISBM Technology Advantage
그만큼 ISBM 블로우 성형기 process integrated into the HGY50-V3-EV is a highly efficient plastic container molding technique. It is widely adopted for producing high-precision, high-demand hollow plastic products such as baby bottles, water cups, and pharmaceutical vials. The core feature is that the three steps of injection, stretching, and blow molding are completed continuously in the same equipment without intermediate steps.
One-Step Process Flow
Injection of Preform
Tail Cutting & Heat Preservation
Stretch Blow Molding
병 테이크아웃
Why Choose Our HGY50-V3-EV?
- 높은 재료 활용률: Less waste material, environmental protection, and low cost.
- 뛰어난 물리적 특성: Stretching makes the material molecules orient, which significantly improves compression resistance, barrier properties, and transparency.
- High Precision: Full process automation control reduces human error, suitable for mass production.
기술 대결: 원스텝 vs. 투스텝
Understanding the difference between 원스텝 사출 블로우 성형 and the Two-Step method is crucial for calculating ROI.
| 비교 차원 | 에버파워 원스텝 ISBM | 전통적인 2단계 방법 |
|---|---|---|
| 프로세스 연속성 | Continuous (Resin to Bottle) | Discontinuous (Preform Storage Required) |
| 에너지 효율 | High (Saves ~40%) | 더 낮은 온도 (예비 성형품 재가열 필요) |
| 표면 품질 | Flawless (No Scratches) | 운송 중 긁힘 발생 위험 |
| Machine Footprint | Compact (One Machine) | Large (Injection + Reheat Blower) |
| 위생 수준 | High (No Human Contact) | Risk of Contamination during Storage |
산업 응용 분야
그만큼 원스텝 성형기 is not just for water bottles. It is the gold standard for industries requiring aesthetic perfection. Explore more specialized solutions in our ISBM Machine category.
화장품 및 개인 위생용품
Production of high-end cosmetic bottles using PET/PETG/PCTG with heavy walls and glass-like finishes.
제약
Ideal for medicine bottles and eye drops, ensuring sterility and compliance with packaging regulations.
Food & Baby Products
Manufacturing of baby bottles and wide-mouth food jars using safe materials like PP, PC, and Tritan.
Global Standards & Competitor Benchmarking
Ever-power machines are engineered to match the technical standards of leading Japanese brands. We use premium components like Yaskawa servo motors (Japan), Parker high-pressure valves (USA), and AirTAC cylinders.
영원한 힘의 약속: Our HGY50-V3-EV offers a direct alternative to Japanese machines like ASB-12M, providing compatible mold interfaces and comparable cycle times at a more accessible investment point.
[동남아시아] 극한 습도 생산 연구
Operating a 원스텝 블로우 성형기 in high-humidity environments requires robust dehumidification. The HGY50-V3-EV is designed with an integrated temperature control box that is highly accurate and stable, preventing moisture-related defects in PET processing.
투자 분석: ISBM의 수익성
Switching to our 원스텝 사출 블로우 성형 system offers significant ROI for medium-sized bottling plants:
- 에너지 절약: ~40% reduction in electricity bills due to eliminating the reheating phase.
- 재료 절감: High precision control allows for lightweighting without sacrificing strength.
- Space Efficiency: The machine occupies only 3.8 x 1.2 meters, reducing facility rental costs.
엔지니어 FAQ: 자주 묻는 질문
What materials can the HGY50-V3-EV process?
It handles a wide range including PET, PETG, PC, PCTG, PP, PS, and Tritan.
Is the screw diameter customizable?
Yes, the standard is 40mm, but we offer optional 50mm and 55mm screws depending on shot weight requirements.
What is the total power consumption?
The total power of the machine is 45.2KW, with a heating power of 10.4KW.
Does it support multi-cavity production?
Yes, it supports 1 to 6 cavities depending on bottle size. For example, it can produce 4 cavities of 400ml bottles.
What is the lead time for machine and mold?
We are a professional manufacturer with a complete supply chain. Typical lead time is 60-90 days including mold testing.
글로벌 사례 연구: 현장 기록
1. Cosmetic Brand (China): Partnered with major brands like Estee Lauder and Proya, providing machines for high-end lotion bottles.
2. Pharmaceutical (Global): Supplied equipment for “Shanliang Eye Drops” packaging, ensuring sterile and precise neck finishes.
3. Beverage Industry (Vietnam): A water bottling plant used our ISBM 기계 to produce 1.5L PET bottles with a 2-cavity setup, maximizing output in a small space.
4. Baby Products (Brazil): Utilized the machine’s capability to process PC/Tritan for durable, heat-resistant baby bottles.
Gallery: Precision in Motion
생산 라인을 완성하세요
A pristine blowing process requires contaminant-free air. Enhance your production quality with our industrial-grade 오일 프리 공기 압축기, specifically designed to pair with our ISBM units for medical and food-grade applications.
포장 효율성을 높일 준비가 되셨나요?
Contact Ever-power’s engineering team today for a free cycle time calculation and mold design consultation.
