Opis
（ISBM）Jednoetapowa maszyna do formowania rozdmuchowego HGY650-V4: Wytrzymałe rozwiązanie ISBM z 4 stanowiskami
Engineered by Ever-power | High-Tonnage Clamping | 4-Station Precision for Large Containers
Engineering Overview: Dominating Large-Scale Production
In the heavy industrial sector of polymer processing, stability under pressure is the only metric that matters. As an engineer with two decades of experience fine-tuning Maszyna do formowania rozdmuchowego jednoetapowego production lines, I present the HGY650-V4. This machine represents the pinnacle of our V4 series, designed specifically for manufacturers requiring massive clamping force and large shot capacities for heavy-wall containers, wide-mouth jars, and high-volume cavitation setups.
The HGY650-V4 operates on a robust 4-station rotary indexing system (Injection, Temperature Conditioning, Stretch-Blow, Ejection). Unlike smaller models, the “650” designation reflects its superior capability to handle substantial projection areas without flashing. It features a reinforced chassis and an advanced hydraulic/servo hybrid system that delivers exceptional locking force. This makes it the ultimate Maszyna ISBM for producing PC water bottles, large PETG cosmetic jars, and pharmaceutical bulk containers where dimensional accuracy and optical clarity are non-negotiable.
Figure 1: The Ever-power HGY650-V4 Heavy Duty Unit
1. Konfiguracja standardu technicznego
The HGY650-V4 is built to withstand the rigors of high-pressure injection and blowing. We utilize a “Best-in-Class” component strategy, ensuring that every servo, valve, and seal meets global industrial standards.
| System / Komponent | Marka / Specyfikacja |
|---|---|
| System serwo | Using 4 sets of heavy-duty servo pump systems |
| Moc silnika serwo | High Torque Configuration (Inovance / WEICHI) |
| System sterowania (PLC) | Inovance / MIRLE (szybkie przetwarzanie logiczne) |
| Obrót gramofonu | Yaskawa Servo (Japan) + Heavy Duty Reducer |
| Struktura formowania rozdmuchowego | Dual servo motor mold clamping with high-pressure compensation |
| Zawór wysokiego ciśnienia | Parker (USA) |
| Siłownik pneumatyczny | Airtak (Niemcy/Tajwan Technology) |
| Kontrola temperatury | Integrated Control Box (Multi-zone PID control) |
| Sterowanie hydrauliczne | Zawór regulacji ciśnienia YUKEN (Tajwan) |
| Ogrzewanie śrubowe | Nano-far-infrared energy-saving heating ring (High Efficiency) |
| Sterowanie jednostką wtryskową | Sterowanie pojedynczym cylindrem (opcje: silnik hydrauliczny lub serwo-topliwy) |
| Rurka olejowa | Materiał importowany z Włoch |
| Power Config | Optimized for High Output |
2. Machine Parameters: Heavy Duty Capabilities
The HGY650-V4 is designed for maximum throughput. It offers extended strokes and higher clamping forces to accommodate larger molds and more cavities.
| Parametr | Wartość |
|---|---|
| Średnica śruby | 60mm (Standard) / Options: 55, 65mm |
| Teoretyczna wydajność wtrysku | 680g (High Volume) |
| Siła zacisku wtrysku | 650 KN (Approximate Class Rating) |
| Siła zacisku dmuchawy | 300 kN |
| Skok górnej formy | 650 mm |
| Dolny skok formy | 350 mm |
| Temp. Regulujący Rdzeń Skok | 300 mm |
| Regulacja temp. skoku lufy | 300 mm |
| Udar na wynos | 200 mm |
| Uderzenie rdzenia | 350 mm |
| Udar formy rozdmuchowej | 100 + 100 mm |
| Objętość zbiornika oleju | 600 L |
| Wymiary maszyny (dł.*szer.*wys.) | 6500 x 2500 x 3800 mm (Est.) |
| Waga maszyny | 18 Tons |
Production Capacity: Cavity & Dimension Matrix
| Ilość produktu (gniazda) | 2 | 4 | 6 | 8 | 10 | 12 | 14 | 16 |
|---|---|---|---|---|---|---|---|---|
| Maksymalna średnica butelki (mm) | 220 | 130 | 85 | 65 | 50 | 42 | 35 | 30 |
| Maksymalna wysokość butelki (mm) | 280 | 200 | ||||||
| Średnica szyjki (mm) | 140 | 100 | 60 | 45 | 35 | 28 | 20 | 18 |
| Maksymalna objętość butelki (ml) | 4000 | 1500 | 800 | 500 | 250 | 150 | 80 | 50 |
| Maksymalna waga butelki (g) | 250 | 130 | 70 | 50 | 35 | 25 | 20 | 15 |
Core Technology: 4-Station ISBM Process Flow
Ten Formowanie wtryskowe z rozdmuchem w jednym kroku technology used in the HGY650-V4 is a masterclass in thermal management. By using a rotary table to move the cores between four distinct stations, we ensure the PET retains its Intrinsic Viscosity (IV) for maximum strength and clarity, without the energy loss of reheating.
1. Stacja wtryskowa
Molten PET is injected into the cavity. The High Clamping Force ensures no flash on the parting lines, even with high-pressure injection required for thin-wall preforms or complex necks.
2. Stacja kondycjonowania
The V4 Advantage: The preform is transferred to a conditioning pot. This station homogenizes the temperature—cooling the skin or heating the core—creating the perfect thermal gradient for stretching.
3. Rozciąganie i dmuchanie
A stretch rod extends the preform axially, followed by high-pressure air expanding it radially. The 300KN Blow Clamping Force ensures the mold remains perfectly closed during high-pressure expansion.
4. Wyrzut
The finished bottle is stripped from the lip mold and automatically conveyed out. The process is touchless, ensuring hygiene for pharmaceutical applications.
Why Choose the HGY650-V4? Core Advantages
- ✓
Heavy Duty Construction: Designed for large molds and high injection pressures, this machine eliminates “breathing” of the mold during injection, ensuring precise part weights. - ✓
High Cavitation for Mass Production: Capable of running up to 16 cavities for small vials, or 4 cavities for massive 1.5L jars, giving you flexibility across product lines. - ✓
Dynamika energii: We use Nano-far-infrared heating rings (10KW+) which penetrate the barrel deeper and faster than standard ceramic heaters, saving ~30% on heating costs. - ✓
Stability: With a substantial machine weight and robust tie-bars, vibration is minimized, leading to longer mold life and reduced maintenance.
Analiza strategiczna: systemy jednoetapowe a dwuetapowe
| Wymiar porównawczy | Zawsze mocny, jednoetapowy ISBM | Tradycyjny dwuetapowy (podgrzewanie) |
|---|---|---|
| Przepływ procesu | Żywica -> Butelka (zintegrowana) | Żywica -> Preforma -> Chłodzenie -> Podgrzewanie -> Butelka |
| Efektywność energetyczna | Wysoki (Wykorzystuje utajone ciepło wtrysku) | Niski (marnuje energię na ponowne podgrzewanie preform) |
| Jakość powierzchni | Doskonały (Brak otarć/zadrapań) | Ryzyko zarysowań podczas transportu na preformach |
| Materiały stosowane | PET, PETG, PC, Tritan, PPSU, PP | Ograniczone głównie do PET/PP |
| Wymagania dotyczące przestrzeni | Kompaktowy (jedna maszyna) | Duży (wymaga jednostki wtryskowej + jednostki dmuchającej + miejsca do przechowywania) |
| Poziom higieny | Medyczny/Spożywczy (Bezdotykowo) | Standard (przechowywanie na otwartej przestrzeni) |
Zastosowania przemysłowe
Large Format Cosmetics
Ten Maszyna do produkcji butelek PET w jednym kroku excels in producing heavy-wall cream jars (up to 500ml/1L) and shampoo bottles. The high clamping force ensures the thick bases are molded without sink marks.
Pharmaceuticals & Medical
From IV bottles to large bulk tablet containers, the HGY650-V4 ensures precise neck finishes and sterile production environments compatible with cleanroom standards.
PC Water Bottles
The machine’s robust screw and heating system are perfect for processing Polycarbonate (PC) for reusable water bottles, which requires high melt temperatures and injection pressures.
Podsumowanie wyboru systemu zasilania: Ever-power kontra konkurencja
Many clients ask how we compare to Japanese giants like ASB or Aoki. The answer is simple: We offer 95% of the capability at 60% of the cost.
Gwarancja ciągłej mocy: Our HGY650-V4 is built with the same global components (Yaskawa, Parker, NSK) found in more expensive machines. We don’t cut corners on hardware; we optimize manufacturing overhead to pass savings to you.
ROI Case: Wide-Mouth Jar Manufacturer
Przejście z zakupu preform na produkcję wewnętrzną Sprzęt do formowania rozdmuchowego w jednym kroku organizować coś:
- Oszczędności materiałowe: Koszt peletu jest o ~25% niższy od kosztu gotowej formy.
- Oszczędność energii: Elimination of reheat tunnel saves ~35% electricity.
- Okres zwrotu: Typically 12-18 months for a single HGY650-V4 unit due to the high value of large-format containers.
[North America] Extreme Condition Resilience
For our clients in varying climates, the HGY650-V4 is equipped with an advanced hydraulic oil cooling loop. Whether you are operating in the humid summers of Florida or the freezing winters of Minnesota, the system maintains a stable oil temperature of 40-50°C, ensuring consistent clamp pressure and cycle times.
Zgodność: Certyfikat CE, zgodność z normami elektrycznymi UL na życzenie.
Często zadawane pytania inżyniera
What is the benefit of the high clamping force?
The 650KN equivalent injection force prevents the mold from “breathing” or opening slightly during high-pressure injection, which is critical for maintaining precise neck dimensions and preventing flash on the parting line.
Can I run Tritan material on this machine?
Yes, the plasticizing unit is designed to handle high-temperature engineering plastics like Tritan, PC, and PPSU effectively.
What is the maintenance schedule?
We recommend a hydraulic oil change every 5,000 hours and a daily check of the lubrication points. The auto-lube system handles most moving parts.
Globalne studia przypadków: notatki terenowe inżynierów
USA: Large Bulk Jars
“The HGY650 replaced two smaller machines. We now produce 1L jars with zero flash.” – Production Manager, NJ
Brazil: Premium Cosmetics
“The conditioning station allows us to mold heavy-bottom jars without defects.” – Plant Lead, São Paulo
Germany: Bio-resins
“Handling PLA was difficult until we tried the V4’s precise temp control.” – Engineer, Munich
India: Baby Bottles
“Producing PPSU baby bottles requires high heat. The V4 handles it perfectly.” – Director, Mumbai
Vietnam: Beverage
“Reliable output in a hot climate. The oil cooling is robust.” – Tech Lead, Hanoi
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