Opis
ZQ40 Injection Blow Molding Machine
High-Precision European-Style IBM System for Uniloy UIB70 Replacement — 40T Clamping, Zero-Scrap Production, 1ml to 1000ml Bottle Range
Product Overview
Ten ZQ40 Injection Blow Molding Machine from Ever-power Machinery is a European-style fully automatic one-step IBM system engineered as a direct performance equivalent to the Uniloy UIB70. With 40 tons of injection clamping force and servo-driven rotary table precision, the ZQ40 delivers pharmaceutical-grade bottle production across a 1ml to 1000ml capacity spectrum.
Built on a full European-style structural frame, the ZQ40 achieves 20%–30% higher clamping rigidity than conventional industry designs. Its proprietary pressurized clamping architecture isolates the booster cylinder from opening/closing cycles, cutting energy draw by 10%–20% versus comparable hydraulic IBM machines. The one-step injection blow molding process forms the preform and blows the bottle in a single continuous cycle, eliminating the scrap waste, neck trimming, and secondary handling inherent to extrusion blow methods.
Important Notice: Uniloy and UIB are registered trademarks of Uniloy Milacron LLC. The ZQ40 is manufactured independently by Ever-power Machinery. We reference Uniloy UIB70 solely to assist buyers in identifying compatible equipment based on clamping force class and production specifications. Ever-power does not distribute original Uniloy products, and this cross-reference does not imply endorsement or constitute trademark infringement.
Technical Specifications
| Przedmiot | Jednostka | ZQ40 |
|---|---|---|
| Układ wtryskowy | ||
| Średnica śruby | mm | 40/45 |
| Śruba L/D | — | 22:1 |
| Injection Weight | G | 190/260 |
| Moc grzewcza | kW | 7.5 |
| Number of Barrel Zones | — | 3+N |
| Injection Stroke | mm | 120 |
| System zaciskowy | ||
| Clamping Force of Injection | kN | 400 |
| Opening Stroke for Injection | mm | 165 |
| Clamping Force of Blowing | kN | 60 |
| Opening Stroke for Blowing | mm | 140 |
| Lifting Height of Rotary Table | mm | 70 |
| Mold Specifications | ||
| Max. Platen Size (L×W) | mm | 480×340 |
| Mold Thickness | mm | 180 |
| Dia. of Bottle | mm | 120 |
| Bottle Height | mm | 220 |
| Suitable Bottle Height | mm | 1–1500 |
| Stripping Stroke | mm | 220 |
| Układ hydrauliczny | ||
| Ciśnienie hydrauliczne | MPa | 14 |
| Motor Power | kW | 11 |
| Dry Cycle | s | 3.5 |
| Całkowita moc | kW | 20 |
| Operating Power | % | 52–70 |
| General Specifications | ||
| Min. Air Pressure (Compressed) | MPa | 0.7 |
| Compressed Air Capacity | m³/min | 3.5 |
| Water Flowage | m³/h | 0.7 |
| Cooling Water Pressure | MPa | 0.3–0.4 |
| Dimension (L×W×H) | m | 3.5×1.3×1.7 |
| Net Weight | Tona | 3.8 |
Mold Cavitation Reference
The ZQ40 accommodates multi-cavity mold configurations tailored to bottle volume. Smaller containers leverage higher cavitation for throughput maximization, while larger bottles utilize reduced cavity counts to maintain dimensional accuracy.
| Approx. Volume | 10 ml | 30 ml | 60 ml | 100 ml | 250 ml | 500 ml | 1000 ml |
|---|---|---|---|---|---|---|---|
| Max. Cavitation | 9 | 8 | 6 | 4 | 3 | 2 | 1 |
Compatibility & Interchangeability
The ZQ40 is dimensioned and performance-matched for seamless integration as a replacement for the Uniloy UIB70 within existing 40-ton-class IBM production environments. Below is a comprehensive cross-manufacturer reference for equivalent models in this clamping force tier:
| Specyfikacja | Ever-power ZQ40 | Uniloy UIB70 | Jomar IBM40 | SUMA 40iB | Bloma IBM45 |
|---|---|---|---|---|---|
| Clamping Force | 400 kN | — | 340 kN | 386 kN | 350 kN |
| Średnica śruby | 40/45 mm | — | 35/40 mm | 40 mm | 45 mm |
| Injection Weight | 190/260 g | — | 180 g | 169 g | 180 g |
| Mold Platen (L×W) | 480×340 mm | — | 394×508 mm | 470×350 mm | 450×390 mm |
| Ślad maszyny | 3.5×1.3×1.7 m | — | 2.72×1.9×2.75 m | 3.8×1.5×2.3 m | 4.05×1.52×2.55 m |
| Net Weight | 3.8 Ton | — | — | — | — |
Disclaimer: Uniloy, Jomar, SUMA, and Bloma are trademarks of their respective owners. Ever-power manufactures independent replacement equipment. All competitor specifications are provided for cross-reference purposes only to facilitate customer equipment selection.
Application Scenarios
Pharmaceutical & Medical Packaging
The ZQ40 produces USP-compliant bottles for eye drops, oral suspensions, and liquid supplements. The injection blow process eliminates flash and burrs at the bottle mouth, ensuring 100% seal integrity with child-resistant and tamper-evident closures. Cleanroom-compatible configurations are available for sterile filling applications.
Cosmetic & Personal Care
Premium cosmetic jars, serum bottles, and lotion containers demand flawless surface finish and precise neck dimensions. The ZQ40 delivers crystal-clear PS and PETG bottles with mirror-grade gloss, eliminating the secondary polishing required by extrusion blow alternatives. Thread accuracy is maintained within ±0.05mm for reliable pump and spray attachment fit.
Food & Beverage Containers
Edible oil bottles, sauce containers, and condiment jars benefit from the ZQ40’s zero-scrap production. FDA-grade HDPE and PP materials are processed with consistent wall thickness for reliable drop resistance and filling-line stability. The compact 3.5m machine length fits constrained production floors common in food processing facilities.
Chemical & Industrial Bottles
HDPE and PP containers for cleaning agents, automotive fluids, and agrochemicals require thick, uniform walls and chemical resistance. The ZQ40’s 400kN injection clamping ensures dense molecular structure at the bottle bottom, preventing stress cracking under long-term chemical exposure. Custom UV-stabilized material formulations are supported.
Material & Construction
Ever-power selects industrial-grade materials and precision manufacturing processes to maximize ZQ40 service life and output consistency:
- Injection Mold Cavity: Vacuum-hardened S136 stainless steel (HRC 48–52) or domestic 4Cr13 equivalent, selected for corrosion resistance when processing PVC or flame-retardant additives. Activity-designed cavity neck allows rapid size changeover without full mold disassembly.
- Blow Mold Assembly: High-thermal-conductivity aluminum alloy (7075-T6) for fast cycle times on thin-wall bottles; steel inserts at high-wear contact points extend mold life beyond 5 million cycles.
- Hot Runner Manifold: Internally balanced multi-tip design with independent zone temperature control (3+N zones) ensures gram weight deviation under ±1.5% across all cavities.
- Core Rod System: Special mandrel geometry with spiral cooling channels reduces core temperature uniformity to within ±2°C, preventing ovality and sink marks on the bottle interior.
- Machine Frame: Stress-relieved welded steel construction with full European-style cross-bracing. Finite-element analysis confirms 20%–30% higher torsional rigidity than conventional Asian IBM frames, maintaining platen parallelism under full clamping load.
Compliance & Safety
Ever-power maintains comprehensive certification and quality assurance protocols:
- CE Marking (ECM Certified): Full conformity with EU Machinery Directive 2006/42/EC and harmonized standards EN ISO 12100, EN 60204-1. Valid for unrestricted sale and operation throughout the European Economic Area.
- ISO 9001:2015: Certified quality management system covering design, procurement, manufacturing, and after-sales service. Full production traceability via ERP lot tracking.
- Utility Patents: 8+ granted Chinese utility patents covering pressurized clamping structures, servo rotary table synchronization, and energy-efficient hydraulic circuits.
- High-Tech Enterprise: Designated by Jiangsu Provincial Science and Technology Bureau for sustained R&D investment exceeding 5% of annual revenue.
Integrated Safety Systems: Dual-channel emergency stop circuits compliant with Category 3 PLd per EN ISO 13849-1. Hydraulic pressure relief valves on every cylinder. Mold safety locks prevent accidental closing during maintenance. Touchscreen HMI displays real-time fault codes with guided troubleshooting procedures.
ZQ40 Competitive Advantages
Against Extrusion Blow Molding
Injection blow molding eliminates the 20–40% scrap rate of extrusion processes. Wall thickness consistency is within 1% versus 10–20% variation in extrusion. Bottle necks are injection-molded to precise dimensions with no cut-off marks, delivering 100% seal reliability without secondary trimming operations.
Against Two-Step PET Stretch Blow
The one-step process removes preform injection, storage, and reheating logistics. ZQ40 processes HDPE, LDPE, PP, PS, ABS, PCTG, and biodegradable materials beyond PET limitations. Mold changeover time is reduced by 60% with integrated injection and blow stations on a single rotary table.
Against Other 40T IBM Systems
ZQ40’s full European-style frame delivers 20%–30% higher clamping rigidity. The proprietary pressurized clamping system reduces energy consumption by 10%–20%. Standard servo rotation replaces complex mechanical indexers, lowering spare parts inventory and maintenance downtime.
Installation & Maintenance
Ever-power provides end-to-end deployment support for ZQ40 installations worldwide:
Site Preparation Requirements ▼
Minimum floor area: 5m (L) × 4m (W) × 2.5m (H) clearance. Foundation load capacity: 5 tons/m² with vibration isolation recommended. Electrical supply: 380V AC, 3-phase, 50Hz (60Hz optional), 25kVA minimum capacity with dedicated earth ground. Compressed air: 0.7 MPa dry, oil-free, filtered to 5μm. Cooling water: 0.3–0.4 MPa, 3.5 m³/h flow rate, 15–20°C inlet temperature. Ambient temperature: 5–40°C, relative humidity under 80%.
Preventive Maintenance Protocol ▼
Daily: Grease rotary table bearings, inspect air filter regulator, verify heater zone temperatures. Weekly: Check hydraulic oil level and color, inspect mold alignment pins, clean conveyor belt. Monthly: Calibrate servo motor encoder zero position, test emergency stop circuits, measure heater resistance deviation. Quarterly: Replace hydraulic return filter, inspect cylinder rod seals, validate safety door interlocks. Annually: Full hydraulic oil replacement and system flush, comprehensive electrical inspection, platen parallelism verification with dial indicators.
Recommended Spare Parts Inventory ▼
Critical stock items: heater bands (per zone), Type K thermocouples, hydraulic cylinder seal kits, proximity sensors (M12, M18), servo motor encoder batteries, rotary table bearing set, mold core rods (2 sets), hot runner nozzle tips. Ever-power ships from Zhangjiagang warehouse within 48 hours for stocked items. Regional service centers in Korea, India, Turkey, and Brazil maintain localized inventory for 24-hour delivery.
Global Deployment References
Korea — Pharmaceutical Bottles
Model: ZQ110 | Bottle: 300ml HDPE
Deployed for OTC medicine packaging with 24/7 continuous operation. Customer reported 15% cycle time improvement over previous extrusion blow equipment and zero defect rate on neck finish dimensions.
India — Eyedropper Production
Model: ZQ40 | Bottle: 50ml LDPE
Installed for ophthalmic solution packaging requiring USP Class VI compliance. The customer achieved 9-cavity production of 10ml bottles with consistent tip-orifice accuracy within ±0.05mm.
Brazil — Cosmetic Packaging
Model: ZQ80 | Bottle: 120ml PS
High-transparent cosmetic jar production with mirror-finish surface requirements. The injection blow process eliminated polishing secondary operations, reducing per-unit production cost by 22%.
America — Food-Grade Containers
Model: ZQ40 | Bottle: 100ml PS
FDA-compliant condiment bottle manufacturing with full material traceability. Customer integrated the ZQ40 with automatic visual inspection and leak testing for 100% quality assurance.
FAQ & Selection Guide
Engineering Support & Warranty
24/7 Global Service Network
Emergency technical support is accessible via telephone, WeChat, WhatsApp video call, and remote PLC diagnostic connection. First-response commitment: under 2 hours for production-stoppage emergencies, under 8 hours for performance degradation inquiries. On-site engineer dispatch is coordinated through regional service centers in Korea, India, Turkey, Russia, South Africa, Brazil, Mexico, and the United States.
Warranty Coverage
Standard warranty: 12 months from successful commissioning date, or 14 months from ex-works delivery, whichever is earlier. Coverage includes all mechanical, hydraulic, electrical, and control system components except consumables (heater bands, seals, filters). Extended warranty packages available up to 36 months with annual preventive maintenance contract commitment.
Training & Knowledge Transfer
Standard training (included with purchase): 5-day on-site program covering machine operation, HMI navigation, process parameter setup, mold installation and alignment, routine maintenance, and basic troubleshooting. Advanced training (optional): PLC ladder logic interpretation, servo drive tuning, hydraulic circuit analysis, and production efficiency optimization. Training certificates are issued upon successful practical examination.
Spare Parts Guarantee
Ever-power guarantees spare parts availability for a minimum of 10 years from machine delivery date. Critical components are stocked in Zhangjiagang headquarters with 48-hour global express shipping. Regional warehouses in Seoul, Mumbai, Istanbul, São Paulo, and Mexico City maintain fast-moving items for next-day delivery within their respective territories.
Related Products & Solutions
Ever-power manufactures a complete portfolio of injection blow molding machines spanning 40T to 135T clamping force, plus integrated auxiliary equipment for full production line automation:
ZQ60
60T Clamping | 260/383g
Replaces Jomar IBM65
ZQ80
80T Clamping | 466g
Replaces Jomar IBM85S
ZQ110
110T Clamping | 540g
Replaces Jomar IBM135
ZQ135
135T Clamping | 650g
Replaces Jomar IBM175
ZQ60HE
Full Electric | 400-800kN
High-Speed Servo
Complete turnkey solutions include: auto loaders, mold temperature controllers, process chillers, oil-free air compressors, bottle visual inspection systems, side-leak testers, labeling machines, and automatic counting/packaging equipment. Ever-power engineers design optimized production line layouts with material flow analysis and utility requirement planning.
Gotowy na udoskonalenie produkcji butelek?
Get a detailed quotation, production feasibility analysis, or schedule a virtual factory tour with our engineering team.
Email: sprzedaż@isbm-molding.com | Response within 24 hours
