Descrição
Máquina de moldagem por sopro em uma única etapa HGY50-V3-EV (3 estações) | Tecnologia de precisão ISBM
Core Technology Speed Read
O HGY50-V3-EV is a state-of-the-art Máquina de moldagem por sopro e estiramento por injeção em uma única etapa designed for high-precision manufacturing. Operating on a fully electric servo platform, this 3-station unit integrates injection, stretching, and blowing into a seamless continuous process. It is engineered to process a wide versatility of materials including PET, PETG, and PC, making it the ideal solution for premium cosmetic and pharmaceutical packaging. With a compact footprint of just 3.8m x 1.2m, it delivers industrial-grade performance while saving valuable factory floor space.
HGY50-V3-EV Overview: The Efficiency Revolution
The HGY50-V3-EV redefines the standards of the Máquina de Garrafas PET de Um Passo market. By adopting a “One Step” methodology, the machine utilizes the residual heat from the injection phase to perform the stretch blow molding immediately. This eliminates the need for reheating preforms, which directly results in an energy consumption reduction of approximately 40% compared to traditional two-step systems.
Key Advantages at a Glance
- Full Servo Precision: Equipped with 5 sets of servo systems (Inovance/Weichi), ensuring injection and clamping accuracy.
- Surface Perfection: The one-step process prevents preform scuffing, ensuring high transparency and barrier properties for the final bottle.
- High Efficiency: Complete automation reduces human error and labor costs while maximizing material utilization.
Technical Specifications: HGY50-V3-EV
Detailed engineering data for our 3-station Máquina de Moldagem por Injeção em Uma Etapa, optimized for mobile viewing.
1. Machine Parameters
| Item | Specification |
|---|---|
| Model Name | HGY50-V3-EV (3-Station) |
| Capacidade teórica de injeção | 239 cm³ (Standard 40mm Screw) |
| Screw Diameter Options | 40mm / 50mm / 55mm |
| Força de fechamento da injeção | 50 kN |
| Força de fixação por sopro | 100 kN (um lado) |
| Potência do Servomotor | 34.8 KW |
| Heating Power | 10.4 KW |
| Dimensões da máquina (C*L*A) | 3800 * 1200 * 2500 mm |
| Peso da máquina | 3,5 toneladas |
2. Product Capability Specifications
| Cáries | Diâmetro máximo da garrafa (mm) | Diâmetro máximo do pescoço (mm) | Volume máximo (ml) |
|---|---|---|---|
| 1 | 100 | 60 | 2500 |
| 2 | 90 | 38 | 1500 |
| 3 | 62 | 30 | 900 |
| 4 | 45 | 27 | 400 |
Deep Dive: The ISBM Technology Advantage
O Máquina de moldagem por sopro ISBM process integrated into the HGY50-V3-EV is a highly efficient plastic container molding technique. It is widely adopted for producing high-precision, high-demand hollow plastic products such as baby bottles, water cups, and pharmaceutical vials. The core feature is that the three steps of injection, stretching, and blow molding are completed continuously in the same equipment without intermediate steps.
One-Step Process Flow
Injection of Preform
Tail Cutting & Heat Preservation
Stretch Blow Molding
Garrafa para viagem
Why Choose Our HGY50-V3-EV?
- Alto aproveitamento de materiais: Less waste material, environmental protection, and low cost.
- Propriedades físicas superiores: Stretching makes the material molecules orient, which significantly improves compression resistance, barrier properties, and transparency.
- High Precision: Full process automation control reduces human error, suitable for mass production.
Comparativo de tecnologias: Uma etapa versus Duas etapas
Understanding the difference between Moldagem por injeção e sopro em uma única etapa and the Two-Step method is crucial for calculating ROI.
| Dimensão de comparação | ISBM de um passo sempre energizado | Método tradicional de duas etapas |
|---|---|---|
| Continuidade do Processo | Continuous (Resin to Bottle) | Discontinuous (Preform Storage Required) |
| Eficiência energética | High (Saves ~40%) | Inferior (Requer reaquecimento das pré-formas) |
| Qualidade da superfície | Flawless (No Scratches) | Risco de arranhões durante o transporte |
| Pegada da máquina | Compact (One Machine) | Grande (Injeção + Soprador de Reaquecimento) |
| Nível de higiene | High (No Human Contact) | Risk of Contamination during Storage |
Aplicações industriais
O Máquina de Moldagem em Uma Etapa is not just for water bottles. It is the gold standard for industries requiring aesthetic perfection. Explore more specialized solutions in our ISBM Machine category.
Cosméticos e Cuidados Pessoais
Production of high-end cosmetic bottles using PET/PETG/PCTG with heavy walls and glass-like finishes.
Produtos farmacêuticos
Ideal for medicine bottles and eye drops, ensuring sterility and compliance with packaging regulations.
Food & Baby Products
Manufacturing of baby bottles and wide-mouth food jars using safe materials like PP, PC, and Tritan.
Global Standards & Competitor Benchmarking
Ever-power machines are engineered to match the technical standards of leading Japanese brands. We use premium components like Yaskawa servo motors (Japan), Parker high-pressure valves (USA), and AirTAC cylinders.
A Promessa de Energia Eterna: Our HGY50-V3-EV offers a direct alternative to Japanese machines like ASB-12M, providing compatible mold interfaces and comparable cycle times at a more accessible investment point.
[Sudeste Asiático] Pesquisa sobre Produção de Umidade Extrema
Operating a Máquina de moldagem por sopro em uma única etapa in high-humidity environments requires robust dehumidification. The HGY50-V3-EV is designed with an integrated temperature control box that is highly accurate and stable, preventing moisture-related defects in PET processing.
Análise de Investimento: Rentabilidade da ISBM
Switching to our Moldagem por injeção e sopro em uma única etapa system offers significant ROI for medium-sized bottling plants:
- Economia de energia: ~40% reduction in electricity bills due to eliminating the reheating phase.
- Economia de materiais: High precision control allows for lightweighting without sacrificing strength.
- Space Efficiency: The machine occupies only 3.8 x 1.2 meters, reducing facility rental costs.
Perguntas frequentes dos engenheiros: dúvidas comuns
What materials can the HGY50-V3-EV process?
It handles a wide range including PET, PETG, PC, PCTG, PP, PS, and Tritan.
Is the screw diameter customizable?
Yes, the standard is 40mm, but we offer optional 50mm and 55mm screws depending on shot weight requirements.
What is the total power consumption?
The total power of the machine is 45.2KW, with a heating power of 10.4KW.
Does it support multi-cavity production?
Yes, it supports 1 to 6 cavities depending on bottle size. For example, it can produce 4 cavities of 400ml bottles.
What is the lead time for machine and mold?
We are a professional manufacturer with a complete supply chain. Typical lead time is 60-90 days including mold testing.
Estudos de Caso Globais: Notas de Campo
1. Cosmetic Brand (China): Partnered with major brands like Estee Lauder and Proya, providing machines for high-end lotion bottles.
2. Pharmaceutical (Global): Supplied equipment for “Shanliang Eye Drops” packaging, ensuring sterile and precise neck finishes.
3. Beverage Industry (Vietnam): A water bottling plant used our Máquina ISBM to produce 1.5L PET bottles with a 2-cavity setup, maximizing output in a small space.
4. Baby Products (Brazil): Utilized the machine’s capability to process PC/Tritan for durable, heat-resistant baby bottles.
Gallery: Precision in Motion
Complete sua linha de produção
A pristine blowing process requires contaminant-free air. Enhance your production quality with our industrial-grade Compressores de ar isentos de óleo, specifically designed to pair with our ISBM units for medical and food-grade applications.
Pronto para melhorar a eficiência das suas embalagens?
Contact Ever-power’s engineering team today for a free cycle time calculation and mold design consultation.
