ஜோமர் IBM65 | ZQ60 ஊசி ஊது அச்சு இயந்திரத்திற்கான மாற்று

High-Volume Pharmaceutical Packaging

The ZQ60’s 14-cavity capability for 10ml eye drop bottles makes it the optimal choice for pharmaceutical contract manufacturers serving global markets. One-step injection blow molding eliminates the flash lines and contamination risks associated with extrusion processes, while the precise neck finish ensures 100% capping torque consistency on high-speed filling lines. USP Class VI and FDA-compliant material pathways are available as factory options.

Premium Cosmetic & Personal Care

For cosmetic brands requiring thick-walled jars, lotion bottles, and serum containers with flawless surface aesthetics, the ZQ60 delivers injection-molded quality in a hollow blow-molded form. The 600kN injection clamping force ensures dense, sink-free preform formation, while the blow station’s controlled stretch ratio produces uniform wall distribution without the pearlescence common in extrusion blow products. Opaque, translucent, and fully transparent PS grades are all supported.

Food-Grade Condiment & Sauce Bottles

The ZQ60 produces HDPE and PP bottles for ketchup, mustard, salad dressing, and cooking oil packaging with the dimensional stability required for automated filling, capping, and labeling lines. The zero-scrap process aligns with food manufacturers’ sustainability commitments, while the 383g maximum injection weight accommodates multi-layer barrier structures for oxygen-sensitive products when specified.

Industrial Chemical & Agricultural Containers

Chemical-resistant HDPE and PP bottles for cleaning agents, automotive fluids, and agrochemical formulations benefit from the ZQ60’s thick, uniform walls and robust bottom design. The injection-formed neck threads withstand repeated opening/closing cycles without stripping, and the flash-free production eliminates the post-mold trimming operations required by extrusion blow alternatives.

Ever-power maintains a comprehensive quality and compliance framework that supports customer audits and regulatory submissions:

• CE Marking (2006/42/EC): Full conformity assessment including risk analysis, technical file compilation, and third-party verification for EU market access.
• ISO 9001:2015 Quality Management: Certified production with documented incoming inspection, in-process testing, and final acceptance protocols for every machine.
• Intellectual Property Portfolio: 12+ granted utility patents covering clamping structure innovations, rotary table synchronization mechanisms, and energy-efficient hydraulic circuit designs.
• National High-Tech Enterprise Certification: Recognized by Chinese science and technology authorities for sustained R&D investment exceeding 5% of annual revenue.

Integrated Safety Systems: Category 3 safety PLC with dual-channel monitoring of all guard interlocks. Light curtain protection on operator side, mechanical safety locks on mold area, and hydraulic accumulator isolation valves for emergency stop scenarios. Full compliance with EN ISO 13849-1 for control system safety integrity.

vs. Extrusion Blow Molding (EBM)

EBM generates 20–40% scrap waste from pinch-off flash and bottom trimming, which the ZQ60 eliminates entirely through its one-step preform-injection approach. EBM wall thickness variation of 10–20% creates weak points and inconsistent drop resistance; ZQ60 achieves <1% variation. EBM produces visible mold lines and cut-off marks; ZQ60 bottles are flash-free with smooth, convex bottoms that enhance brand perception.

vs. Two-Step PET Stretch Blow (SBM)

Two-step SBM requires separate preform injection machines, preform inventory management, and reheating ovens — tripling floor space and capital investment. The ZQ60 integrates all operations in 3.8×1.4m footprint. SBM is limited to PET and select copolyesters; ZQ60 processes HDPE, LDPE, PP, PS, ABS, and specialty materials. SBM preform logistics add contamination risk; ZQ60’s closed-loop process maintains pharmaceutical cleanliness.

vs. Competitor IBM Models

ZQ60’s 600kN injection clamping exceeds Jomar IBM65’s 460kN by 30%, enabling denser preforms and thicker wall capability. The unique non-participating booster cylinder design reduces hydraulic pump load by 10%–20% versus competitors’ conventional circuits. Standard servo rotation (not optional) provides ±0.05° index accuracy for perfect cavity-to-cavity alignment. Ever-power’s regional service network delivers faster spare parts availability than single-factory competitors.

South Africa — Beverage Bottles

Model: ZQ60 | Bottle: 300ml & 1L HDPE

A Johannesburg-based contract manufacturer deployed the ZQ60 for dual-size dairy and juice bottle production. The 3-cavity 300ml and 2-cavity 1L configurations achieved 85% OEE within the first month, with changeover between mold sets completed in under 45 minutes by locally trained operators.

Turkey — Pharmaceutical Vials

Model: ZQ40 | Bottle: 100ml LDPE

An Istanbul pharmaceutical packager replaced aging extrusion blow equipment with the ZQ40 for cough syrup bottles. The customer reported elimination of 100% bottom-trimming scrap, 12% reduction in resin consumption per bottle, and passing EU GMP audit on first inspection without corrective actions.

Russia — Household Chemicals

Model: ZQ60 | Bottle: 350ml HDPE

A Moscow-region producer of cleaning agents selected the ZQ60 for its ability to mold thick-walled, chemically resistant containers with embossed branding. The 6-cavity 350ml configuration produces 180,000 bottles per day, with the robust 600kN clamping force maintaining dimensional stability across -20°C winter storage conditions.

Mexico — Food Condiment Packaging

Model: ZQ80 | Bottle: 400ml PP

A Guadalajara sauce manufacturer integrated the ZQ80 with automatic visual inspection and side-leak testing for 100% quality assurance. The hot-fill compatible PP bottles withstand 85°C filling temperatures without deformation, and the injection-molded threads maintain seal integrity through 50+ open/close cycles during consumer use testing.

Global Service Network

Ever-power maintains authorized service partnerships across six continents. Factory-trained engineers in Korea, India, Turkey, Russia, South Africa, Brazil, Mexico, and the United States provide local-language support with regional spare parts stocking. Emergency response commitment: telephone diagnosis within 2 hours, on-site dispatch within 48 hours for critical failures in covered territories.

விரிவான பயிற்சி திட்டங்கள்

Every ZQ60 installation includes 5-day on-site training covering: machine operation, safety protocols, mold changeover procedures, process parameter optimization, preventive maintenance scheduling, and basic troubleshooting. Advanced certification courses (2 weeks at Ever-power headquarters) dive into PLC programming, servo tuning, hydraulic circuit analysis, and mold design principles. Training materials are provided in English, Spanish, Russian, and Chinese.

Standard Warranty Coverage

12 months from commissioning date or 14 months from ex-works delivery, whichever occurs first. Warranty covers all manufacturing defects in mechanical, hydraulic, electrical, and control components. Wear items (heater bands, seals, filters) are covered for 90 days. Extended warranty to 24 or 36 months available with annual preventive maintenance contract subscription.

Performance Guarantees

Ever-power commits to the following acceptance criteria during factory acceptance testing: dry cycle time within ±5% of specification, clamping force within ±3% of rated value, heater zone temperature uniformity within ±2°C, and rotary table index accuracy within ±0.05°. Production acceptance testing at customer facility validates bottle weight consistency within ±1.5%, wall thickness variation under 8%, and neck finish dimension compliance to customer drawing tolerances.

ZQ40

40T | 190/260g

Replaces Jomar IBM40

ZQ60

60T | 260/383g

Replaces Jomar IBM65

ZQ80

80T | 466g

Replaces Jomar IBM85S

ZQ110

110T | 540g

Replaces Jomar IBM135

ZQ135

135T | 650g

Replaces Jomar IBM175

ZQ60HE

Full Electric | 400-800kN

High-Speed Servo