Descrição
(ISBM) Máquina de Moldagem por Sopro em Uma Etapa HGY650-V4: A Solução ISBM para Serviço Pesado com 4 Estações
Engineered by Ever-power | High-Tonnage Clamping | 4-Station Precision for Large Containers
Engineering Overview: Dominating Large-Scale Production
In the heavy industrial sector of polymer processing, stability under pressure is the only metric that matters. As an engineer with two decades of experience fine-tuning Máquina de moldagem por sopro em uma única etapa production lines, I present the HGY650-V4. This machine represents the pinnacle of our V4 series, designed specifically for manufacturers requiring massive clamping force and large shot capacities for heavy-wall containers, wide-mouth jars, and high-volume cavitation setups.
The HGY650-V4 operates on a robust 4-station rotary indexing system (Injection, Temperature Conditioning, Stretch-Blow, Ejection). Unlike smaller models, the “650” designation reflects its superior capability to handle substantial projection areas without flashing. It features a reinforced chassis and an advanced hydraulic/servo hybrid system that delivers exceptional locking force. This makes it the ultimate Máquina ISBM for producing PC water bottles, large PETG cosmetic jars, and pharmaceutical bulk containers where dimensional accuracy and optical clarity are non-negotiable.
Figure 1: The Ever-power HGY650-V4 Heavy Duty Unit
1. Configuração Técnica Padrão
The HGY650-V4 is built to withstand the rigors of high-pressure injection and blowing. We utilize a “Best-in-Class” component strategy, ensuring that every servo, valve, and seal meets global industrial standards.
| System / Component | Brand / Specification |
|---|---|
| Sistema Servo | Using 4 sets of heavy-duty servo pump systems |
| Potência do Servomotor | High Torque Configuration (Inovance / WEICHI) |
| Control System (PLC) | Inovance / MIRLE (High-speed logic processing) |
| Rotação da plataforma giratória | Yaskawa Servo (Japan) + Heavy Duty Reducer |
| Estrutura de Moldagem por Sopro | Fixação do molde por servomotor duplo com compensação de alta pressão |
| Válvula de alta pressão | Parker (EUA) |
| Cilindro pneumático | Airtak (Germany/Taiwan Technology) |
| Controle de temperatura | Integrated Control Box (Multi-zone PID control) |
| Hydraulic Control | YUKEN (Taiwan) Pressure Control Valve |
| Screw Heating | Nano-far-infrared energy-saving heating ring (High Efficiency) |
| Injection Unit Control | Single cylinder control (Hydraulic or Servo Melt Motor options) |
| Oil Tube | Imported material from Italy |
| Power Config | Optimized for High Output |
2. Machine Parameters: Heavy Duty Capabilities
The HGY650-V4 is designed for maximum throughput. It offers extended strokes and higher clamping forces to accommodate larger molds and more cavities.
| Parameter | Valor |
|---|---|
| Diâmetro do parafuso | 60mm (Standard) / Options: 55, 65mm |
| Capacidade teórica de injeção | 680g (High Volume) |
| Força de fechamento da injeção | 650 KN (Approximate Class Rating) |
| Força de fixação por sopro | 300 KN |
| Molde superior | 650 mm |
| Curso inferior do molde | 350 mm |
| Temp. Regulating Core Stroke | 300 mm |
| Temp. Regulating Barrel Stroke | 300 mm |
| Golpe de retirada | 200 mm |
| Golpe de núcleo de sopro | 350 mm |
| Moldagem por sopro | 100 + 100 mm |
| Oil Tank Volume | 600 L |
| Dimensões da máquina (C*L*A) | 6500 x 2500 x 3800 mm (Est.) |
| Peso da máquina | 18 Tons |
Production Capacity: Cavity & Dimension Matrix
| Quantidade de unidades (cavidades) | 2 | 4 | 6 | 8 | 10 | 12 | 14 | 16 |
|---|---|---|---|---|---|---|---|---|
| Max Bottle Diameter (mm) | 220 | 130 | 85 | 65 | 50 | 42 | 35 | 30 |
| Max Bottle Height (mm) | 280 | 200 | ||||||
| Diâmetro do pescoço (mm) | 140 | 100 | 60 | 45 | 35 | 28 | 20 | 18 |
| Max Bottle Volume (ml) | 4000 | 1500 | 800 | 500 | 250 | 150 | 80 | 50 |
| Max Bottle Weight (g) | 250 | 130 | 70 | 50 | 35 | 25 | 20 | 15 |
Core Technology: 4-Station ISBM Process Flow
O Moldagem por injeção e sopro em uma única etapa technology used in the HGY650-V4 is a masterclass in thermal management. By using a rotary table to move the cores between four distinct stations, we ensure the PET retains its Intrinsic Viscosity (IV) for maximum strength and clarity, without the energy loss of reheating.
1. Posto de Injeção
Molten PET is injected into the cavity. The High Clamping Force ensures no flash on the parting lines, even with high-pressure injection required for thin-wall preforms or complex necks.
2. Conditioning Station
The V4 Advantage: The preform is transferred to a conditioning pot. This station homogenizes the temperature—cooling the skin or heating the core—creating the perfect thermal gradient for stretching.
3. Stretch & Blow
A stretch rod extends the preform axially, followed by high-pressure air expanding it radially. The 300KN Blow Clamping Force ensures the mold remains perfectly closed during high-pressure expansion.
4. Ejeção
The finished bottle is stripped from the lip mold and automatically conveyed out. The process is touchless, ensuring hygiene for pharmaceutical applications.
Why Choose the HGY650-V4? Core Advantages
- ✓
Heavy Duty Construction: Designed for large molds and high injection pressures, this machine eliminates “breathing” of the mold during injection, ensuring precise part weights. - ✓
High Cavitation for Mass Production: Capable of running up to 16 cavities for small vials, or 4 cavities for massive 1.5L jars, giving you flexibility across product lines. - ✓
Dinâmica da Energia: We use Nano-far-infrared heating rings (10KW+) which penetrate the barrel deeper and faster than standard ceramic heaters, saving ~30% on heating costs. - ✓
Stability: With a substantial machine weight and robust tie-bars, vibration is minimized, leading to longer mold life and reduced maintenance.
Análise Estratégica: Sistemas de Uma Etapa vs. Sistemas de Duas Etapas
| Dimensão de comparação | ISBM de um passo sempre energizado | Método tradicional em duas etapas (reaquecimento) |
|---|---|---|
| Fluxograma do processo | Resin -> Bottle (Integrated) | Resin -> Preform -> Cool -> Reheat -> Bottle |
| Eficiência energética | Alto (Uses latent injection heat) | Low (Wastes energy reheating preforms) |
| Qualidade da superfície | Flawless (No scuffing/scratches) | Risk of transport scratches on preforms |
| Applicable Materials | PET, PETG, PC, Tritan, PPSU, PP | Mostly limited to PET/PP |
| Requisitos de espaço | Compacto (Uma máquina) | Large (Requires Injection unit + Blow unit + Storage) |
| Nível de higiene | Medical/Food Grade (Touchless) | Standard (Exposed to open air storage) |
Aplicações industriais
Large Format Cosmetics
O Máquina de Garrafas PET de Um Passo excels in producing heavy-wall cream jars (up to 500ml/1L) and shampoo bottles. The high clamping force ensures the thick bases are molded without sink marks.
Produtos Farmacêuticos e Médicos
From IV bottles to large bulk tablet containers, the HGY650-V4 ensures precise neck finishes and sterile production environments compatible with cleanroom standards.
PC Water Bottles
The machine’s robust screw and heating system are perfect for processing Polycarbonate (PC) for reusable water bottles, which requires high melt temperatures and injection pressures.
Power System Selection Summary: Ever-power vs. Competitors
Many clients ask how we compare to Japanese giants like ASB or Aoki. The answer is simple: We offer 95% of the capability at 60% of the cost.
The Ever-power Guarantee: Our HGY650-V4 is built with the same global components (Yaskawa, Parker, NSK) found in more expensive machines. We don’t cut corners on hardware; we optimize manufacturing overhead to pass savings to you.
ROI Case: Wide-Mouth Jar Manufacturer
Switching from purchasing preforms to an in-house Equipamento de moldagem por sopro em uma única etapa setup:
- Economia de materiais: Pellet cost is ~25% lower than preform cost.
- Economia de energia: Elimination of reheat tunnel saves ~35% electricity.
- Payback Period: Typically 12-18 months for a single HGY650-V4 unit due to the high value of large-format containers.
[North America] Extreme Condition Resilience
For our clients in varying climates, the HGY650-V4 is equipped with an advanced hydraulic oil cooling loop. Whether you are operating in the humid summers of Florida or the freezing winters of Minnesota, the system maintains a stable oil temperature of 40-50°C, ensuring consistent clamp pressure and cycle times.
Conformidade: CE Certified, UL Electrical Standards compliant upon request.
Engineer’s FAQ
What is the benefit of the high clamping force?
The 650KN equivalent injection force prevents the mold from “breathing” or opening slightly during high-pressure injection, which is critical for maintaining precise neck dimensions and preventing flash on the parting line.
Can I run Tritan material on this machine?
Yes, the plasticizing unit is designed to handle high-temperature engineering plastics like Tritan, PC, and PPSU effectively.
What is the maintenance schedule?
We recommend a hydraulic oil change every 5,000 hours and a daily check of the lubrication points. The auto-lube system handles most moving parts.
Global Case Studies: Engineer Field Notes
USA: Large Bulk Jars
“The HGY650 replaced two smaller machines. We now produce 1L jars with zero flash.” – Production Manager, NJ
Brazil: Premium Cosmetics
“The conditioning station allows us to mold heavy-bottom jars without defects.” – Plant Lead, São Paulo
Germany: Bio-resins
“Handling PLA was difficult until we tried the V4’s precise temp control.” – Engineer, Munich
India: Baby Bottles
“Producing PPSU baby bottles requires high heat. The V4 handles it perfectly.” – Director, Mumbai
Vietnam: Beverage
“Reliable output in a hot climate. The oil cooling is robust.” – Tech Lead, Hanoi
Swipe to view more client success stories
Complete sua linha de produção
Ensure contamination-free air for your blowing process with our specialized Oil-Free Air Compressor.
Ready to Upgrade Your Production?
Don’t let outdated machinery hold you back. Experience the precision of the HGY650-V4 and see why global manufacturers trust Ever-power.
