Penerangan
（ISBM）Mesin Pengacuan Tiup Satu Langkah HGY650-V4: Penyelesaian ISBM 4-Stesen Tugas Berat
Engineered by Ever-power | High-Tonnage Clamping | 4-Station Precision for Large Containers
Engineering Overview: Dominating Large-Scale Production
In the heavy industrial sector of polymer processing, stability under pressure is the only metric that matters. As an engineer with two decades of experience fine-tuning Mesin Pengacuan Tiup Satu Langkah production lines, I present the HGY650-V4. This machine represents the pinnacle of our V4 series, designed specifically for manufacturers requiring massive clamping force and large shot capacities for heavy-wall containers, wide-mouth jars, and high-volume cavitation setups.
The HGY650-V4 operates on a robust Sistem pengindeksan putar 4-stesen (Injection, Temperature Conditioning, Stretch-Blow, Ejection). Unlike smaller models, the “650” designation reflects its superior capability to handle substantial projection areas without flashing. It features a reinforced chassis and an advanced hydraulic/servo hybrid system that delivers exceptional locking force. This makes it the ultimate Mesin ISBM for producing PC water bottles, large PETG cosmetic jars, and pharmaceutical bulk containers where dimensional accuracy and optical clarity are non-negotiable.
Figure 1: The Ever-power HGY650-V4 Heavy Duty Unit
1. Konfigurasi Piawai Teknikal
The HGY650-V4 is built to withstand the rigors of high-pressure injection and blowing. We utilize a “Best-in-Class” component strategy, ensuring that every servo, valve, and seal meets global industrial standards.
| Sistem / Komponen | Jenama / Spesifikasi |
|---|---|
| Sistem Servo | Using 4 sets of heavy-duty servo pump systems |
| Kuasa Motor Servo | High Torque Configuration (Inovance / WEICHI) |
| Sistem Kawalan (PLC) | Inovance / MIRLE (Pemprosesan logik berkelajuan tinggi) |
| Putaran Meja Putar | Yaskawa Servo (Japan) + Heavy Duty Reducer |
| Struktur Acuan Tiup | Pengapit acuan motor servo dua hala dengan pampasan tekanan tinggi |
| Injap Tekanan Tinggi | Parker (AS) |
| Silinder Pneumatik | Airtak (Teknologi Jerman/Taiwan) |
| Kawalan Suhu | Integrated Control Box (Multi-zone PID control) |
| Kawalan Hidraulik | Injap Kawalan Tekanan YUKEN (Taiwan) |
| Pemanasan Skru | Nano-far-infrared energy-saving heating ring (High Efficiency) |
| Kawalan Unit Suntikan | Kawalan silinder tunggal (pilihan Motor Hidraulik atau Servo Cair) |
| Oil Tube | Imported material from Italy |
| Power Config | Optimized for High Output |
2. Machine Parameters: Heavy Duty Capabilities
The HGY650-V4 is designed for maximum throughput. It offers extended strokes and higher clamping forces to accommodate larger molds and more cavities.
| Parameter | Nilai |
|---|---|
| Diameter Skru | 60mm (Standard) / Options: 55, 65mm |
| Kapasiti Suntikan Teori | 680g (High Volume) |
| Daya Pengapit Suntikan | 650 KN (Approximate Class Rating) |
| Daya Pengapit Meniup | 300 KN |
| Strok Acuan Atas | 650 mm |
| Strok Acuan Bawah | 350 mm |
| Lejang Teras Pengatur Suhu | 300 mm |
| Lejang Laras Pengatur Suhu | 300 mm |
| Strok Bawa Pulang | 200 mm |
| Pukulan Teras Pukulan | 350 mm |
| Pukulan Acuan Tiup | 100 + 100 mm |
| Isipadu Tangki Minyak | 600 L |
| Dimensi Mesin (P*L*T) | 6500 x 2500 x 3800 mm (Est.) |
| Berat Mesin | 18 Tons |
Production Capacity: Cavity & Dimension Matrix
| Kuantiti Produk (Kaviti) | 2 | 4 | 6 | 8 | 10 | 12 | 14 | 16 |
|---|---|---|---|---|---|---|---|---|
| Diameter Botol Maksimum (mm) | 220 | 130 | 85 | 65 | 50 | 42 | 35 | 30 |
| Ketinggian Botol Maksimum (mm) | 280 | 200 | ||||||
| Diameter Leher (mm) | 140 | 100 | 60 | 45 | 35 | 28 | 20 | 18 |
| Isipadu Botol Maksimum (ml) | 4000 | 1500 | 800 | 500 | 250 | 150 | 80 | 50 |
| Berat Botol Maksimum (g) | 250 | 130 | 70 | 50 | 35 | 25 | 20 | 15 |
Teknologi Teras: Aliran Proses ISBM 4-Stesen
Yang Acuan Tiupan Suntikan Satu Langkah technology used in the HGY650-V4 is a masterclass in thermal management. By using a rotary table to move the cores between four distinct stations, we ensure the PET retains its Intrinsic Viscosity (IV) for maximum strength and clarity, without the energy loss of reheating.
1. Stesen Suntikan
PET cair disuntik ke dalam rongga. High Clamping Force memastikan tiada kilatan pada garisan pemisah, walaupun dengan suntikan tekanan tinggi yang diperlukan untuk prabentuk dinding nipis atau leher kompleks.
2. Stesen Pengkondisian
Kelebihan V4: Preform dipindahkan ke bekas penyaman. Stesen ini menyeragamkan suhu—menyejukkan kulit atau memanaskan teras—mencipta kecerunan haba yang sempurna untuk regangan.
3. Regangkan & Tiup
Rod regangan memanjangkan preform secara paksi, diikuti oleh udara bertekanan tinggi yang mengembangkannya secara jejarian. 300KN Blow Clamping Force memastikan acuan kekal tertutup sempurna semasa pengembangan tekanan tinggi.
4. Penguncupan
Botol yang telah siap dikeluarkan dari acuan bibir dan dikeluarkan secara automatik. Proses ini tanpa sentuhan, memastikan kebersihan untuk aplikasi farmaseutikal.
Why Choose the HGY650-V4? Core Advantages
- ✓
Heavy Duty Construction: Designed for large molds and high injection pressures, this machine eliminates “breathing” of the mold during injection, ensuring precise part weights. - ✓
High Cavitation for Mass Production: Capable of running up to 16 cavities for small vials, or 4 cavities for massive 1.5L jars, giving you flexibility across product lines. - ✓
Dinamik Tenaga: We use Nano-far-infrared heating rings (10KW+) which penetrate the barrel deeper and faster than standard ceramic heaters, saving ~30% on heating costs. - ✓
Stability: With a substantial machine weight and robust tie-bars, vibration is minimized, leading to longer mold life and reduced maintenance.
Analisis Strategik: Sistem Satu Langkah vs. Dua Langkah
| Dimensi Perbandingan | ISBM Satu Langkah yang Berkuasa Sentiasa | Dua Langkah Tradisional (Pemanasan Semula) |
|---|---|---|
| Aliran Proses | Resin -> Botol (Bersepadu) | Resin -> Prabentuk -> Sejukkan -> Panaskan Semula -> Botol |
| Kecekapan Tenaga | Tinggi (Menggunakan haba suntikan pendam) | Rendah (Membazirkan tenaga semasa pemanasan semula terbentuk) |
| Kualiti Permukaan | Sempurna (Tiada calar/koyak) | Risiko calar pengangkutan pada prabentuk |
| Bahan yang Berkenaan | PET, PETG, PC, Tritan, PPSU, PP | Kebanyakannya terhad kepada PET/PP |
| Keperluan Ruang | Padat (Satu mesin) | Besar (Memerlukan unit Suntikan + Unit Tiup + Penyimpanan) |
| Tahap Kebersihan | Gred Perubatan/Makanan (Tanpa Sentuh) | Standard (Terdedah kepada tempat penyimpanan terbuka) |
Aplikasi Industri
Large Format Cosmetics
Yang Mesin Botol PET Satu Langkah excels in producing heavy-wall cream jars (up to 500ml/1L) and shampoo bottles. The high clamping force ensures the thick bases are molded without sink marks.
Farmaseutikal & Perubatan
From IV bottles to large bulk tablet containers, the HGY650-V4 ensures precise neck finishes and sterile production environments compatible with cleanroom standards.
PC Water Bottles
The machine’s robust screw and heating system are perfect for processing Polycarbonate (PC) for reusable water bottles, which requires high melt temperatures and injection pressures.
Ringkasan Pemilihan Sistem Kuasa: Ever-power vs. Pesaing
Ramai pelanggan bertanya bagaimana kami dibandingkan dengan syarikat gergasi Jepun seperti ASB atau Aoki. Jawapannya mudah: Kami menawarkan keupayaan 95% pada harga 60%.
Jaminan Kekal Berkuasa: Our HGY650-V4 is built with the same global components (Yaskawa, Parker, NSK) found in more expensive machines. We don’t cut corners on hardware; we optimize manufacturing overhead to pass savings to you.
ROI Case: Wide-Mouth Jar Manufacturer
Beralih daripada membeli preform kepada pembelian dalaman Peralatan Pengacuan Tiup Satu Langkah persediaan:
- Penjimatan Bahan: Kos pelet adalah ~25% lebih rendah daripada kos pra-bentuk.
- Penjimatan Tenaga: Penghapusan terowong pemanasan semula menjimatkan ~35% elektrik.
- Tempoh Bayaran Balik: Typically 12-18 months for a single HGY650-V4 unit due to the high value of large-format containers.
[Amerika Utara] Daya Tahan Keadaan Ekstrem
For our clients in varying climates, the HGY650-V4 is equipped with an advanced hydraulic oil cooling loop. Whether you are operating in the humid summers of Florida or the freezing winters of Minnesota, the system maintains a stable oil temperature of 40-50°C, ensuring consistent clamp pressure and cycle times.
Pematuhan: Diperakui CE, mematuhi Piawaian Elektrik UL atas permintaan.
Soalan Lazim Jurutera
What is the benefit of the high clamping force?
The 650KN equivalent injection force prevents the mold from “breathing” or opening slightly during high-pressure injection, which is critical for maintaining precise neck dimensions and preventing flash on the parting line.
Can I run Tritan material on this machine?
Yes, the plasticizing unit is designed to handle high-temperature engineering plastics like Tritan, PC, and PPSU effectively.
Apakah jadual penyelenggaraan?
Kami mengesyorkan penukaran minyak hidraulik setiap 5,000 jam dan pemeriksaan harian pada titik pelinciran. Sistem pelincir automatik mengendalikan kebanyakan bahagian yang bergerak.
Kajian Kes Global: Nota Lapangan Jurutera
USA: Large Bulk Jars
“The HGY650 replaced two smaller machines. We now produce 1L jars with zero flash.” – Pengurus Pengeluaran, NJ
Brazil: Kosmetik Premium
“Stesen pengkondisian membolehkan kami membentuk balang berdasar tebal tanpa kecacatan.” – Ketua Loji, São Paulo
Jerman: Bio-resin
“Mengendalikan PLA adalah sukar sehingga kami mencuba kawalan suhu V4 yang tepat.” – Jurutera, Munich
India: Botol Bayi
"Menghasilkan botol bayi PPSU memerlukan haba yang tinggi. V4 mengendalikannya dengan sempurna." – Pengarah, Mumbai
Vietnam: Minuman
"Output yang andal dalam iklim panas. Penyejukan minyak adalah teguh." – Ketua Teknikal, Hanoi
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