Descrizione
Precision 3-Station IBM with Zero Scrap, Injection-Molded Neck Finish, and 100% Oil-Free GMP-Compliant Pharmaceutical Grade Output.
GMP Plant Planning: The ZQ60HE All-Electric Paradigm
In the ultra-strict pharmaceutical packaging sector, the presence of hydraulic oil is a critical contamination risk. The Ever-power ZQ60HE represents a quantum leap in cleanroom manufacturing as a fully electric Macchina IBM (Injection Blow Molding). All machine movements are driven entirely by servo motors, with absolutely no hydraulic oil involved. This makes it the definitive platform for Class 100,000 cleanrooms.
Operating on a pure, non-stretch 3-station cycle (Injection – Blow – Stripping), the ZQ60HE utilizes a unique bottom-up design that ensures no lubricating oil exists above the mold area, perfectly meeting the hygienic requirements for medical grade plastic bottles. By forming the preform via an electric-cylinder-driven injection unit, it guarantees a 100% precise neck finish for perfect induction sealing, while maintaining a mathematically uniform wall thickness deviation of ≤±1%.
IBM Process Decision Guide: Why Choose Pure Electric IBM?
Come esperto injection blow molding machine supplier, we dictate that capital equipment must align with polymer science. For portfolios requiring <500ml capacities, thick-walled polyolefins (HDPE/PP), and zero-defect medical hygiene, IBM is superior to EBM and ISBM.
| Process Attribute | Ever-power IBM (ZQ60HE) | EBM (Extrusion Blow) | ISBM (Injection Stretch) |
|---|---|---|---|
| Generazione di rottami | Zero Scrap. No deflashing needed. | Produces 20-40% flash; mandates dusty regrind. | Zero scarti. |
| Integrità della finitura del manico | Stampaggio a iniezione. Precisione SPI assoluta. | Perno di soffiaggio calibrato; soggetto a ovalizzazione. | Stampaggio a iniezione. |
| Formazione della cinematica | Espansione puramente radiale. No stretch stress. | Goccia di estrusione continua + compressione dello stampo. | Richiede un'asta di trazione assiale meccanica. |
| Base Integrity | Base convessa senza giunture e ad alta resistenza agli urti. | Strisciamento della saldatura (punto debole strutturale). | Rimangono tracce del sistema di iniezione. |
| Polimeri bersaglio | HDPE, LDPE, PP, PS, PC. | PE, PVC, PP. | Progettato esclusivamente per PET. |
ZQ60HE Core Technical Specifications
Replacing traditional hydraulics with an array of high-torque servo motors, the ZQ60HE features an adjustable clamping force from 40 to 80 tons (400-800 KN) to meet highly specific product requirements.
| Categoria di sistema | Name | Unità | ZQ60HE Parameters |
|---|---|---|---|
| Sistema di iniezione | Diametro della vite | mm | 45/50 |
| Vite L/D | % | 22:1 | |
| Peso dell'iniezione | G | 280/360 | |
| Potenza di riscaldamento | KW | 10.3+4 | |
| Numero di zona della canna | – | 3+N | |
| Ictus da iniezione | mm | 200 | |
| Sistema di serraggio | Forza di serraggio dell'iniezione | KN | 400-800 |
| Fase di apertura per l'iniezione | mm | 140 | |
| Forza di serraggio del soffiaggio | KN | 200 | |
| Colpo di apertura per soffiare | mm | 140 | |
| Specifiche dello stampo | Dimensioni massime del piano di appoggio (LxP) | mm | 600×420 |
| spessore dello stampo | mm | 240 | |
| Diametro della bottiglia | mm | 120 | |
| Altezza della bottiglia | mm | 220 | |
| Altezza (volume) della bottiglia adatta | ml | 1-2000 | |
| Colpo di stripping | mm | 220 | |
| Power & Cycle | Ciclo a secco | S | 2.5 |
| Potenza totale | KW | 90 | |
| Potenza operativa | % | 15-25 | |
| Utilities & Size | Min. Air pressure | MPa | 0.8-1.2 |
| Dimensioni (L x P x A) | M | 3 x 1.3 x 1.7 | |
| Peso netto | Tonnellata | 6 | |
| Servo Motor Configuration | Injection Servo Motor | KW | 22 |
| Material Feeding Servo Motor | KW | 18 | |
| Clamping Servo Motor | KW | 15KW+15KW | |
| Carriage Movement Servo Motor | KW | 1 | |
| Ejector Servo Motor | KW | 0.4 | |
| Rotary Servo Motor | KW | 2.9 |
Smart Manufacturing: The All-Electric Advantage
By transitioning to an all-electric servo architecture, the ZQ60HE achieves performance metrics impossible for traditional hydraulic models:
- 20% Faster Cycle Times: For a standard 30ml bottle, cycle time is reduced to just 8.2 seconds per cycle. This translates to an output of 105,000 bottles in 24 hours, with maximum daily output reaching up to 115,000 bottles.
- 30% Lower Energy Consumption: Operating power is incredibly efficient at just 15-25% of the total 90 KW load. For 30ml bottles, energy consumption is approximately 12 kWh per hour.
- Absolute Encoder Precision: The servo system utilizes absolute encoders, ensuring high repeatability and exact positional accuracy, drastically extending mold life.
- Electric Cylinder Injection: The injection unit is driven by an electric cylinder, offering enhanced injection stability and significantly reduced maintenance costs over traditional hydraulic rams.
✔ Nessun flash / Nessuna rifinitura necessaria
Abbraccia la verità stampaggio a soffiaggio senza scartiOgni contenitore esce dalla macchina completamente finito, mantenendo un'igiene assoluta della camera bianca ed eliminando la polvere di materiale riciclato.
✔ Collo stampato a iniezione = 100% Integrità della tenuta
Threads are formed perfectly inside the high-pressure injection mold. No post-process trimming guarantees an airtight, child-resistant closure every time.
✔ Independent Core Rod Temperature Control
I canali termici di precisione all'interno delle barre centrali estraggono rapidamente il calore interno, garantendo un controllo preciso sulla distribuzione del polimero e mantenendo uno spessore uniforme della parete.
Principio di funzionamento: il ciclo a 3 stazioni senza stretching
The ZQ60HE utilizes a continuous, fully automated cycle to transform raw pellets into sterilized containers without human intervention or stretch-rod stress.
- Stazione 1: Iniezione della preforma. Molten resin is injected via the electric cylinder. The 3+N hot runner heating zones precisely control melt viscosity, locking in the thread geometry instantly.
- Postazione 2: Stampaggio a soffiaggio. Indexed by the 2.9 KW rotary servo motor, high-pressure air forces the plastic against the chilled Mg-Al mold walls. Core rod internal cooling channels rapidly extract heat, freezing the molecular structure.
- Stazione 3: Spellatura automatizzata. The servo ejector smoothly strips the bottles. Crucially, the rear of the conveyor can be connected to a visual inspection system for checking foreign particles, insufficient material at the bottle mouth, and uneven bottle bottoms—enabling unattended, fully automated operation.
Applications & Material Suitability Matrix
The IBM process is explicitly engineered for non-PET polyolefins. The ZQ60HE seamlessly processes HDPE, LDPE, PP, PS, ABS, PCTG, EVA e materiale di mais ecologico.
- Flaconi farmaceutici: Flaconi sterili per collirio, confezionatrici per pillole a dose solida e contenitori per farmaci liquidi che richiedono la piena conformità alle norme GMP.
- Confezionamento dei cosmetici: Ultra-thick-walled PS premium cream jars, mascara tubes, and roll-on applicator bottles.
- Food & Daily Chemicals: Lactic acid bacteria beverage bottles, wide-mouth supplement jars, and precision hotel amenities.
Soluzioni complete per stampi personalizzati
Through our dedicated soluzioni di stampaggio di precisione IBM division, we offer in-house CNC machining for the 600x420mm tooling plates. Whether you need an entirely new array or a Stampo di ricambio, our molds utilize Mg-Al alloys for rapid cycle thermal dissipation.
Industry Certification & Compliance
The ZQ60HE is customizable according to specific customer needs while maintaining strict regulatory adherence. It holds FDA Contact Material Compliance for all polymer-contact surfaces and fully meets the CE Machinery Directive.
5-Step ZQ60HE Selection Guide (IBM Specific)
Use this methodology to confirm the all-electric ZQ60HE aligns perfectly with your cleanroom production.
① Confermare il volume e la dimensione del collo della bottiglia (valore ottimale IBM: <500 ml)
The ZQ60HE generates maximum ROI when producing high-cavity layouts of 10ml to 500ml medical/cosmetic containers where zero-oil environments are mandatory.
② Seleziona il tipo di materiale (con particolare attenzione ai materiali non PET)
Validate la vostra resina. Il ciclo IBM senza stiramento è specificamente progettato per HDPE, LDPE, PP, PS e ABS. (I progetti che richiedono l'orientamento biassiale del PET devono utilizzare ISBM).
③ Determinare l'obiettivo di produzione giornaliera
Forecast yield using the electric machine’s rapid 8.2s cycle time for 30ml bottles, establishing a baseline of up to 115,000 bottles per day.
④ Match Tooling to the 600x420mm Platen
Map your cavities. The adjustable 40 to 80 tons clamping force allows dynamic mold integration depending on the specific multi-cavity layout.
⑤ Scegliere le apparecchiature ausiliarie per camere bianche
Per proteggere l'integrità farmaceutica, utilizzare un compressore senza olio per confezionamento farmaceutico alongside automated optical vision inspection systems.
Installazione, debug e automazione chiavi in mano
Deploying a fully electric asset guarantees a cleaner installation. Our field engineers conduct exhaustive Pre-Installation Checklists, verifying foundation leveling and 90 KW power grid capacities.
During Initial Debugging, we strictly lock the Process Parameter Window, utilizing the absolute encoders to map the 3-station indexing precisely. Finally, we integrate the downstream automation. The rear of the conveyor can be connected to side-leak testers, labeling machines, and automatic packaging equipment, ensuring your macchina per la produzione di flaconi farmaceutici operates entirely unattended.
