Description
ZQ80 Injection Blow Molding Machine
European-Style 80T IBM System for Premium Bottle Production — Direct Replacement for Uniloy UIB120, High-Cavitation Precision Molding
Product Overview
The ZQ80 Injection Blow Molding Machine represents Ever-power Machinery’s mid-range European-style IBM platform, delivering 80 tons of injection clamping force with a substantial 466g shot capacity. Engineered as a compatible alternative to the Uniloy UIB120, the ZQ80 occupies the sweet spot for manufacturers requiring higher throughput than entry-level systems without the capital investment of large-tonnage equipment.
At the heart of the ZQ80 lies a precision-engineered three-station rotary table system that sequentially executes preform injection, bottle blowing, and finished product stripping in a single automated cycle. This one-step injection blow molding architecture eliminates the scrap generation inherent to extrusion blow processes, delivering material savings of 20–40% while producing containers with superior dimensional consistency and surface finish quality.
The full European-style structural frame provides 20%–30% greater rigidity than conventional Asian-market IBM designs, directly translating to enhanced mold protection and extended tool life. A standard high-precision angle divider synchronizes turret rotation with mold opening and closing sequences, while the unique pressurized clamping arrangement ensures the booster cylinder remains disengaged during open/close cycles — a design innovation that reduces hydraulic energy consumption by 20%–30% compared to conventional systems.
With a maximum platen size of 800×400mm and support for mold thicknesses up to 280mm, the ZQ80 accommodates multi-cavity tooling configurations that achieve up to 20 cavities for 10ml containers or 3–4 cavities for 1000ml bottles. This scalability makes the machine equally suited to high-volume pharmaceutical vial production and mid-volume cosmetic jar manufacturing.
Important Notice: Uniloy is a registered trademark of Uniloy Milacron LLC. The ZQ80 is an independently manufactured product by Ever-power Machinery. We reference the Uniloy UIB120 designation exclusively to assist prospective buyers in identifying equipment with equivalent clamping force, platen dimensions, and production capacity. Ever-power does not distribute, sell, or service original Uniloy equipment, and this cross-reference does not imply any endorsement, affiliation, or trademark infringement.
Technical Specifications
| Item | Unit | ZQ80 |
|---|---|---|
| Injection System | ||
| Screw Diameter | mm | 55 |
| Screw L/D Ratio | — | 22:1 |
| Injection Weight | g | 466 |
| Heating Power | kW | 11 |
| Number of Barrel Zones | — | 4+N |
| Injection Stroke | mm | 180 |
| Clamping System | ||
| Clamping Force of Injection | kN | 800 |
| Opening Stroke for Injection | mm | 140 |
| Clamping Force of Blowing | kN | 120 |
| Opening Stroke for Blowing | mm | 140 |
| Lifting Height of Rotary Table | mm | 70 |
| Mold Specifications | ||
| Max. Platen Size (L×W) | mm | 800×400 |
| Mold Thickness | mm | 280 |
| Max. Bottle Diameter | mm | 120 |
| Bottle Height | mm | 220 |
| Suitable Bottle Height Range | mm | 1–2000 |
| Stripping Stroke | mm | 230 |
| Hydraulic System | ||
| Hydraulic Pressure | MPa | 14 |
| Motor Power | kW | 18.5+18.5 |
| Dry Cycle Time | s | 4 |
| Total Power | kW | 55 |
| Operating Power | % | 52–70 |
| General Specifications | ||
| Min. Compressed Air Pressure | MPa | 0.8–1.2 |
| Compressed Air Capacity | m³/min | 0.8 |
| Water Flowage | m³/h | 4 |
| Cooling Water Pressure | MPa | 0.3–0.4 |
| Machine Dimension (L×W×H) | m | 4.5×1.6×2.0 |
| Net Weight | Ton | 10 |
Mold Cavitation Reference
The ZQ80’s expanded 800×400mm platen enables significantly higher cavitation counts than the ZQ40, dramatically increasing production throughput for small-to-medium bottle sizes. The following reference configurations are achievable with standard mold designs:
| Approx. Volume | 10ml | 30ml | 60ml | 100ml | 250ml | 500ml | 1000ml |
|---|---|---|---|---|---|---|---|
| Max. Cavitation | 20 | 18 | 14 | 12 | 8 | 5–6 | 3–4 |
At 20-cavity configuration for 10ml bottles and a 4-second dry cycle, the ZQ80 achieves theoretical outputs exceeding 18,000 bottles per hour — a production rate that rivals much larger capital equipment investments. Actual throughput depends on material characteristics, mold cooling efficiency, and product quality requirements.
Compatibility & Cross-Reference
The ZQ80 is positioned within the 80-ton injection blow molding segment, offering competitive specifications against established international manufacturers. The following cross-reference enables buyers to evaluate equivalent equipment across multiple brands:
| Specification | Ever-power ZQ80 | Jomar IBM85S | SUMA 85iB | Uniloy UIB120 | Bloma IBM85 |
|---|---|---|---|---|---|
| Clamping Force | 800 kN | 680 kN | 720 kN | — | 700 kN |
| Screw Diameter | 55 mm | 55 mm | 50/60 mm | — | 50 mm |
| Injection Weight | 466 g | 300 g | 333/480 g | — | 310/280 g |
| Mold Size (L×W) | 800×400 mm | 464×749 mm | 700×400 mm | — | 620×430 mm |
| Machine Dimension | 4.5×1.6×2.0 m | 3.33×1.94×3.41 m | 4.5×2.0×2.6 m | — | 620×430×2.55 m |
| Net Weight | 10 Ton | — | — | — | — |
Disclaimer: Uniloy is a trademark of Uniloy Milacron LLC; Jomar is a trademark of Jomar Corporation; SUMA and Bloma are trademarks of their respective owners. Ever-power Machinery manufactures independent equipment. Specifications are provided for customer selection reference only and do not imply any affiliation with or endorsement by the referenced trademark holders.
Application Scenarios
High-Volume Pharmaceutical Packaging
The ZQ80’s 20-cavity capability for 10ml bottles makes it the preferred choice for large-scale pharmaceutical manufacturers producing eye drops, nasal sprays, and oral liquid containers. The injection blow process ensures USP Class VI compliance with no flash or contamination risk, while the precise neck finish guarantees 100% capping integrity on high-speed filling lines.
Premium Cosmetic Jar Manufacturing
Cosmetic brands demanding thick-walled jars with mirror-polish exteriors benefit from the ZQ80’s 466g shot capacity and 280mm mold thickness accommodation. The one-step process produces wide-mouth jars with perfectly flat sealing surfaces, eliminating the need for secondary flame polishing or trimming operations required by extrusion blow alternatives.
Food-Grade Bottle Production
Edible oil bottles, condiment containers, and beverage packaging produced on the ZQ80 meet FDA 21 CFR requirements for food contact materials. The zero-scrap process is particularly valuable for food manufacturers operating under strict HACCP protocols where material contamination must be eliminated at the source.
Industrial & Agricultural Chemicals
HDPE and PP containers for pesticides, lubricants, and cleaning chemicals require exceptional drop resistance and chemical compatibility. The ZQ80’s uniform wall thickness distribution — typically within ±3% deviation — ensures consistent mechanical performance across production batches, reducing field failure rates and customer returns.
Material & Construction
The ZQ80 incorporates premium-grade materials and precision manufacturing processes to ensure decades of reliable operation:
- Injection Mold Assembly: S136 stainless steel alloy or 4Cr13 martensitic stainless steel, vacuum heat-treated to HRC 48–52 for exceptional wear resistance and corrosion protection against aggressive polymer additives.
- Blow Mold Cavities: Aircraft-grade 7075 aluminum alloy option available for applications requiring rapid thermal cycling; hardened steel cavities for abrasive-filled materials or extended production runs exceeding 5 million cycles.
- Hot Runner Manifold: Internally balanced multi-point gating system with independent zone temperature control (4+N zones standard), minimizing color changeover time and reducing material waste during startup.
- Core Rod Assembly: Chrome-plated or nitrided steel mandrels with optimized internal cooling channels, achieving surface temperatures within ±2°C of setpoint for consistent bottle interior finish.
- Machine Base: Stress-relieved welded steel frame with precision-machined mounting surfaces. The 10-ton net weight provides exceptional vibration damping and maintains geometric accuracy under full clamping load.
- Hydraulic Power Unit: Dual 18.5kW variable displacement pump system with proportional pressure/flow control, operating at 14 MPa system pressure with energy recovery during deceleration phases.
Compliance & Safety Certification
Ever-power Machinery maintains comprehensive quality and safety certifications that enable global market access:
- CE Marking (ECM Certified): Full compliance with EU Machinery Directive 2006/42/EC, Low Voltage Directive 2014/35/EU, and EMC Directive 2014/30/EU. Certificate number available upon request.
- ISO 9001:2015: Quality management system certified by accredited third-party body, covering design, manufacturing, installation, and after-sales service processes.
- High-Tech Enterprise Designation: Awarded by Jiangsu Provincial Science and Technology Department in recognition of sustained R&D investment exceeding 5% of annual revenue and ownership of core intellectual property.
- Utility Patents: Multiple granted patents covering pressurized clamping structure, rotary table synchronization mechanism, and energy-efficient hydraulic circuit design.
Integrated Safety Systems: Category 3 safety PLC with redundant monitoring of all operator access points. Features include hydraulic pressure relief valves, mechanical mold safety locks, servo motor torque limiting, automatic fault diagnosis with HMI alarm logging, and emergency stop circuits compliant with ISO 13850.
Competitive Advantages
Superior Injection Capacity
At 466g injection weight, the ZQ80 delivers 55% greater shot capacity than the Jomar IBM85S (300g) and 40% more than the Bloma IBM85 (280g). This expanded capacity enables thicker-walled products, larger single-cavity bottles, or higher cavitation counts without compromising material plasticization quality.
Enhanced Clamping Force
The 800 kN injection clamping force exceeds all listed competitors in the 80-ton segment, providing superior mold protection against flash and enabling the use of higher-cavitation molds that would otherwise risk platen deflection. The European-style frame structure contributes to this performance advantage through superior stiffness-to-weight ratio.
Energy Efficiency Leadership
The patented pressurized clamping system eliminates booster cylinder engagement during mold open/close cycles, reducing hydraulic pump demand. Combined with the standard hydraulic double system, total energy consumption is 20%–30% lower than conventional IBM architectures — a critical advantage as energy costs increasingly dominate operational expenditure calculations.
Installation Requirements & Maintenance
Foundation & Space Requirements ▼
Minimum floor area: 6m × 5m including operator walkways and material staging. Foundation load capacity: 8 tons/m² with vibration isolation pads recommended. Ceiling height: 3.0m minimum (3.5m preferred for overhead crane access). Environmental: Temperature 10–40°C, relative humidity below 80%, dust-free environment with positive air pressure recommended for pharmaceutical applications.
Utility Connections ▼
Electrical: 380V AC, 3-phase, 50/60Hz, 70kVA minimum supply with dedicated circuit breaker. Compressed air: 0.8–1.2 MPa dry, oil-free, filtered to 5μm; 0.8 m³/min minimum flow at 6-bar working pressure. Cooling water: Closed-loop chiller system recommended; 4 m³/h flow at 0.3–0.4 MPa; inlet temperature 15–25°C. Drainage: Floor drain or containment system for hydraulic fluid spill protection.
Maintenance Schedule & Spare Parts ▼
Daily: Visual inspection, lubrication point check, air filter cleaning. Weekly: Hydraulic oil analysis (level, color, contamination), heater resistance verification, mold alignment check. Monthly: Servo encoder calibration, safety circuit functional test, cooling water quality analysis. Quarterly: Hydraulic oil filter replacement, full system pressure test, electrical connection torque verification. Annual: Complete mechanical overhaul, screw and barrel wear measurement, control system software update. Critical spares inventory: Heater bands, thermocouples, hydraulic seals, proximity sensors, servo motor encoders, and mold core rods maintained at regional distribution centers for 48-hour delivery.
Global Deployment References
Mexico — Food Packaging
Model: ZQ80 | Bottle: 400ml HDPE
Deployed for condiment bottle production supplying major retail chains across Latin America. The customer achieved FDA-compliant output with consistent gram weight deviation under ±1.5%, eliminating overfill costs that previously averaged 3.2% of material expenditure. Mold changeover between 250ml and 400ml formats is completed in under 45 minutes.
Russia — Pharmaceutical Vials
Model: ZQ60 | Bottle: 350ml HDPE
Installed for cough syrup and vitamin supplement packaging in a GMP-certified facility. The injection blow process eliminated the 2% rejection rate previously experienced with extrusion blow equipment due to neck finish inconsistencies. Annual material savings exceeded $47,000 at full production capacity.
South Africa — Beverage Bottles
Model: ZQ60 | Bottle: 300ml & 1.0L LDPE
Dual-format production of sports drink bottles with quick-change mold system. The customer reported 18% faster cycle times compared to their legacy equipment and praised the intuitive touchscreen interface that reduced operator training duration from three weeks to four days.
Brazil — Cosmetic Packaging
Model: ZQ80 | Bottle: 120ml PS
High-transparent cosmetic bottle production for premium skincare brands. The superior surface finish from injection blow molding eliminated secondary polishing operations, reducing per-unit processing cost by 22%. The customer subsequently expanded with a second ZQ80 unit within 14 months.
FAQ & Selection Guide
Engineering Support & Warranty
Global Service Network
Ever-power maintains an extensive international service presence through authorized agents and direct technical teams. Active service territories include Korea, India, Turkey, Russia, South Africa, Brazil, Mexico, and the United States. Emergency support is accessible via 24/7 hotline with average first-response times under 2 hours for production-critical issues.
Remote Diagnostic Capability
The ZQ80’s PLC control system supports secure remote access for real-time troubleshooting, parameter optimization, and software updates. This capability reduces resolution times for software-related issues from days to hours and enables predictive maintenance algorithms that alert operators to emerging component wear before failure occurs.
Warranty Coverage
Standard warranty: 12 months from commissioning date or 14 months from ex-factory delivery, whichever occurs first. Coverage includes all mechanical, hydraulic, and electrical components against manufacturing defects. Extended warranty packages available for 24 or 36 months with annual preventive maintenance contracts. Wear items (heater bands, seals, filters) carry 6-month replacement coverage.
Spare Parts Guarantee
Ever-power commits to maintaining spare parts availability for a minimum of 15 years from machine delivery date. Critical components are stocked at regional distribution hubs in Asia, Europe, and the Americas to ensure 48-hour delivery for standard items and 7-day delivery for specialized fabricated parts.
Related Products & Complete Solutions
Ever-power manufactures a comprehensive portfolio of injection blow molding machines spanning the full production spectrum from laboratory-scale to industrial high-volume:
ZQ40
40T | 190/260g
Replaces Jomar IBM40
ZQ60
60T | 260/383g
Replaces Jomar IBM65
ZQ80
80T | 466g
Replaces Uniloy UIB120
ZQ110
110T | 540g
Replaces Jomar IBM135
ZQ135
135T | 650g
Replaces Jomar IBM175
ZQ60HE
Full Electric | 400-800kN
High-Speed Servo
Complete turnkey production lines integrate the ZQ80 with auxiliary equipment including auto loaders, mold temperature controllers, industrial chillers, oil-free air compressors, automatic visual inspection systems, leak testing stations, and robotic packaging cells. Ever-power’s application engineering team provides full line layout design, utility planning, and production workflow optimization to maximize return on investment.
Request Your ZQ80 Quotation Today
Receive a detailed proposal including machine configuration, mold recommendations, production feasibility analysis, and total investment breakdown within 48 hours.
Email: [email protected] | Engineering consultation available in English, Spanish, Russian, and Mandarin
