Description
ZQ110 Injection Blow Molding Machine
110-Ton European-Style IBM System for High-Volume Pharmaceutical, Cosmetic & Industrial Packaging — 540g Injection Capacity, 30-Cavity Small-Bottle Capability
Product Overview
The ZQ110 Injection Blow Molding Machine represents the mid-to-heavy-duty tier of Ever-power Machinery’s European-style IBM lineup. Engineered as a direct replacement for the Jomar IBM135, this machine delivers 110 tons of injection clamping force with a substantial 540g injection capacity, positioning it as the ideal solution for manufacturers scaling from mid-volume to high-volume production of precision hollow plastic containers.
With a generous 1100×460mm platen footprint and the ability to run up to 30 cavities for 10ml bottles, the ZQ110 bridges the gap between compact laboratory-scale machines and massive industrial systems. The full European-style structural architecture provides 20%–30% higher clamping rigidity than industry-standard designs, while the standard high-precision angle divider ensures flawless synchronization between mold opening, turret lifting, and rotary table positioning.
The unique pressurized clamping structure—where the booster cylinder does not participate in the opening and closing mode action—delivers a dual hydraulic system as standard equipment. This patented approach reduces energy consumption by 20%–30% compared to conventional IBM machines of equivalent tonnage, translating to measurable operational cost savings over the machine’s 15+ year service life.
Please note: Jomar is a registered trademark of Jomar Corporation. The ZQ110 is an independent replacement product manufactured by Ever-power Machinery. We reference Jomar IBM135 solely to assist customers in selecting compatible equipment based on clamping force and production specifications. Ever-power does not sell original Jomar products, and this reference does not constitute trademark infringement.
Technical Specifications
| Item | Unit | ZQ110 |
|---|---|---|
| Injection System | ||
| Screw Diameter | mm | 65 |
| Screw L/D | — | 22:1 |
| Injection Weight | g | 540 |
| Heating Power | kW | 20 |
| Number of Barrel Zones | — | 5+N |
| Injection Stroke | mm | 200 |
| Clamping System | ||
| Clamping Force of Injection | kN | 1100 |
| Opening Stroke for Injection | mm | 140 |
| Clamping Force of Blowing | kN | 150 |
| Opening Stroke for Blowing | mm | 140 |
| Lifting Height of Rotary Table | mm | 70 |
| Mold Specifications | ||
| Max. Platen Size (L×W) | mm | 1100×460 |
| Mold Thickness | mm | 280 |
| Dia. of Bottle | mm | 120 |
| Bottle Height | mm | 220 |
| Suitable Bottle Height | mm | 1–2000 |
| Stripping Stroke | mm | 260 |
| Hydraulic System | ||
| Hydraulic Pressure | MPa | 14 |
| Motor Power | kW | 22+22 |
| Dry Cycle | s | 4 |
| Total Power | kW | 80 |
| Operating Power | % | 52–70 |
| General Specifications | ||
| Min. Air Pressure (Compressed) | MPa | 0.7–1.2 |
| Compressed Air Capacity | m³/min | 0.7 |
| Water Flowage | m³/h | 4 |
| Cooling Water Pressure | MPa | 0.3–0.4 |
| Dimension (L×W×H) | m | 5×1.8×2.2 |
| Net Weight | Ton | 15 |
Mold Cavitation Reference
The ZQ110’s expanded platen and 1100kN injection clamping force enable significantly higher cavitation counts than smaller models, maximizing throughput for high-demand product lines:
| Approx. Volume | 10ml | 30ml | 60ml | 100ml | 250ml | 500ml | 1000ml |
|---|---|---|---|---|---|---|---|
| Max. Cavitation | 24 | 22 | 18 | 14 | 10 | 8 | 6 |
With 24-cavity capability for 10ml bottles, the ZQ110 achieves production rates exceeding 200,000 units per day under optimized cycle conditions. This makes it the preferred choice for high-volume pharmaceutical eyedropper, cosmetic sample vial, and food flavoring container manufacturing.
Compatibility & Interchangeability
The ZQ110 is dimensioned and performance-matched as a replacement for the Jomar IBM135, offering comparable or superior specifications across all critical parameters. The following cross-reference enables buyers to evaluate equivalent 110-ton-class IBM systems from major global manufacturers:
| Specification | Ever-power ZQ110 | Jomar IBM135 | SUMA 135iB | Uniloy UIB150 | Bloma IBM135 |
|---|---|---|---|---|---|
| Clamping Force | 1100 kN | 1210 kN | 1200 kN | — | 1250 kN |
| Screw Diameter | 65 mm | 65 mm | 65/76 mm | — | 70 mm |
| Injection Weight | 540 g | 450/550 g | 580/770 g | — | 560 g |
| Mold Size (L×W) | 1100×460 mm | 559×1118 mm | 1000×500 mm | — | 900×480 mm |
| Machine Dimension | 5×1.8×2.2 m | 3.79×2.4×3.41 m | 5×2.4×2.7 m | — | 900×480×2.55 m |
| Net Weight | 15 Ton | — | — | — | — |
Note: Jomar, SUMA, Uniloy, and Bloma are trademarks of their respective owners. Ever-power manufactures independent replacement equipment. Specifications are provided for cross-reference purposes only to assist customer selection. Dimensional differences in platen size may require adapter plates for direct mold interchange.
Application Scenarios
High-Volume Pharmaceutical Packaging
The ZQ110’s 24-cavity capability for 10ml bottles makes it the production backbone for pharmaceutical manufacturers supplying oral liquid doses, vaccine vials, and ophthalmic solutions. The injection blow molding process delivers USP Class VI-compliant containers with no flash, no contamination risk, and 100% seal integrity for sterile filling operations.
Premium Cosmetic & Skincare Lines
For luxury cosmetic brands requiring thick-walled jars, double-wall bottles, and complex shoulder geometries, the ZQ110’s 1100kN clamping force ensures precise mold closure under high injection pressures. The 2000mm maximum bottle height accommodates full-size shampoo, conditioner, and body wash containers with integrated pump-socket features.
Food-Grade Condiment & Sauce Bottles
The 540g shot capacity supports multi-cavity production of 250ml–500ml food containers in HDPE and PP materials. The zero-waste process eliminates scrap contamination concerns critical for food-contact applications, while the 5+N barrel zone configuration enables precise temperature profiling for heat-sensitive materials like clarified PP.
Industrial Chemical & Lubricant Packaging
Heavy-wall HDPE containers for automotive fluids, agricultural chemicals, and cleaning agents benefit from the ZQ110’s robust clamping system. The 260mm stripping stroke accommodates deep-draw containers with integrated handles or complex base geometries, while the 14 MPa hydraulic system ensures reliable ejection of thick-walled parts.
Material & Construction
The ZQ110 incorporates heavy-duty construction upgrades proportioned to its 110-ton capacity and high-cavity production demands:
- Injection Mold: Imported S136 steel alloy or 4Cr13 stainless steel, vacuum heat-treated to HRC 48–52 for extended wear resistance under high-cavity clamping loads. Optional PVD coating available for abrasive-filled materials.
- Blow Mold: High-strength 7075 aluminum alloy or beryllium-copper inserts for rapid thermal cycling. Multi-zone cooling circuits maintain ±1°C temperature uniformity across 24-cavity configurations.
- Hot Runner System: Proprietary manifold design with individual tip temperature control per cavity. Balanced flow geometry ensures <2% gram weight deviation across all 24 cavities, eliminating downstream filling-line adjustments.
- Core Rods: Hardened tool steel with spiral cooling channels and diamond-turned surface finish. Special venting geometry prevents vacuum-lock during stripping of deep-draw bottles.
- Machine Frame: Full European-style welded steel construction with rib-reinforced platen castings. Stress-relief annealing and precision machining ensure platen parallelism within 0.02mm/m under 1100kN load.
- Rotary Table: High-precision cam-driven indexing mechanism with 0.05° repeat accuracy. Hardened steel raceways and sealed lubrication system minimize maintenance intervals in continuous-duty environments.
Compliance & Safety
Ever-power Machinery maintains comprehensive certification and quality infrastructure to support global pharmaceutical and food-contact manufacturing requirements:
- CE Certification (ECM): Full compliance with EU Machinery Directive 2006/42/EC, EMC Directive 2014/30/EU, and Low Voltage Directive 2014/35/EU. Certificate No. 0P200320.0532ZJ valid through 2025.
- ISO 9001:2015 Quality Management: Certified production with full material traceability, incoming inspection protocols, and statistical process control (SPC) on critical dimensions.
- Multiple Chinese Utility Patents: Proprietary innovations covering pressurized clamping structures, rotary table synchronization mechanisms, and energy recovery systems. Patent portfolio spans injection blow molding machine design, mold cooling optimization, and automated stripping mechanisms.
- National High-Tech Enterprise Certification: Recognized by Jiangsu Provincial authorities for sustained R&D investment exceeding 6% of annual revenue and active technology commercialization.
Safety Systems: Dual-channel safety PLC with Category 3 architecture per EN ISO 13849-1. Redundant emergency stop circuits on all operator access doors. Hydraulic pressure relief valves calibrated and sealed at factory. Mold safety locks prevent closure with foreign objects. Automatic fault diagnosis with 7-inch touchscreen displaying alarm history and corrective action guidance.
Why Choose ZQ110 Over Alternatives
vs. Extrusion Blow Molding
At 110-ton scale, extrusion blow systems require massive parison heads and accumulator dies that add 40% to machine footprint. The ZQ110’s injection blow process eliminates flash waste entirely—critical when running 24-cavity pharmaceutical production where scrap contamination is unacceptable. Wall thickness control is ±3% versus ±15% in extrusion, eliminating costly over-engineering of container strength.
vs. Two-Step PET Stretch Blow
Two-step PET systems require separate injection molding of preforms, inventory storage, and reheating before blowing—tripling floor space and WIP inventory. The ZQ110 one-step process handles HDPE, LDPE, PP, PS, ABS, and specialty materials beyond PET limitations. For multi-product manufacturers, the ZQ110 eliminates preform SKU proliferation and simplifies production scheduling.
vs. Competitor IBM Models
The ZQ110 matches Jomar IBM135’s 65mm screw diameter while offering a wider 1100×460mm platen versus Jomar’s 559×1118mm. This rectangular platen geometry better accommodates multi-cavity mold layouts for small bottles. The dual 22kW motor configuration provides responsive hydraulic power without the complexity of variable displacement pump systems found on competing models. Energy consumption is 20%–30% lower than same-class hydraulic IBM machines.
Installation & Maintenance
The ZQ110 requires proportionally larger infrastructure than smaller models, with corresponding maintenance protocols scaled to its 15-ton mass and 80kW total power:
Site Requirements ▼
Floor space: 8m × 6m minimum (including material handling and conveyor clearance). Foundation load: 8 tons/m² with anti-vibration isolation pads. Electrical: 380V/3-phase/50Hz, 100kVA capacity recommended. Compressed air: 0.7–1.2 MPa dry, oil-free, with 1.0 m³/min receiver. Cooling water: 0.3–0.4 MPa, 20 m³/h capacity, 15°C inlet. Crane access: 5-ton lifting capacity for mold changes.
Preventive Maintenance Schedule ▼
Daily: Hydraulic oil temperature check, air filter drainage, mold cooling circuit flow verification. Weekly: Platen parallelism inspection, rotary table index accuracy test, heater band resistance logging. Monthly: Dual motor synchronization calibration, hydraulic accumulator pressure test, safety circuit functional verification. Quarterly: Full hydraulic oil analysis (particle count, moisture, viscosity), mold clamping force validation with load cells. Annual: Frame stress analysis, platen re-machining if wear exceeds 0.05mm, complete control system firmware update.
High-Cavity Mold Maintenance ▼
24-cavity molds require precision maintenance to maintain cavity-to-cavity consistency. Hot runner tip cleaning every 500,000 cycles. Core rod polishing every 1,000,000 cycles. Mold alignment verification with CMM every 2,000,000 cycles. Ever-power provides dedicated mold maintenance training and can supply complete spare cavity sets for rapid changeover during scheduled maintenance windows.
Global Deployment References
Korea — Pharmaceutical OTC Bottles
Model: ZQ110 | Bottle: 300ml HDPE
Deployed for over-the-counter medicine packaging with 14-cavity 100ml configuration. Customer achieved 4.2-second cycle time with 0.3% defect rate, exceeding previous Jomar IBM135 performance. The 5+N barrel zone configuration enabled rapid material changeover between HDPE and PP grades within 45 minutes.
Russia — Wide-Mouth Cosmetic Jars
Model: ZQ110 | Bottle: 350ml PS
High-transparent cosmetic jar production requiring mirror-finish interior surfaces. The 1100kN clamping force maintained flash-free closure on 8-cavity 350ml molds with 3.2mm wall thickness. Customer eliminated secondary flame polishing, reducing per-unit processing cost by 28%.
South Africa — Dual-Size Food Bottles
Model: ZQ110 | Bottle: 1.3L + 300ml HDPE
Unique dual-cavity family mold producing 1.3L and 300ml bottles simultaneously for beverage packaging. The 260mm stripping stroke accommodated deep-draw 1.3L containers with integrated handles. Customer reported 35% reduction in mold inventory costs versus running separate machines for each size.
Mexico — Industrial Chemical Containers
Model: ZQ110 | Bottle: 400ml HDPE
Heavy-wall containers for agricultural pesticide packaging requiring UN certification for hazardous material transport. The 14 MPa hydraulic system provided reliable stripping of thick-walled (4.5mm) containers with rib-reinforced base structures. Customer passed UN 3H1 drop testing on first production batch.
FAQ & Selection Guide
Engineering Support & Warranty
24/7 Global Service Network
Emergency technical support is available via dedicated hotline, video conference, and remote VPN diagnostic access. For ZQ110 customers, average first-response time is under 90 minutes for critical stoppages. Regional service centers in Korea, India, Turkey, Russia, South Africa, Brazil, Mexico, and the United States maintain local spare parts inventories and certified field engineers.
On-Site Support Packages
Standard installation includes 10 days on-site support. Premium packages extend to 30 days for complex multi-machine installations or first-time IBM adopters. Annual maintenance contracts include two preventive service visits, hydraulic oil analysis, and mold clamping force validation with calibrated load cells.
Warranty Terms
Standard warranty: 12 months from commissioning date or 14 months from delivery, whichever occurs first. Extended warranty available up to 36 months with annual preventive maintenance contracts. Warranty covers all mechanical, hydraulic, and electrical components except consumables (heater bands, seals, filters) and mold wear parts.
Training & Certification
Comprehensive training includes: Level 1 (Operator) — machine startup, cycle monitoring, quality inspection, basic troubleshooting. Level 2 (Technician) — mold changeover, process parameter optimization, preventive maintenance tasks. Level 3 (Engineer) — PLC diagnostics, servo tuning, hydraulic system analysis, production efficiency optimization. All training conducted at customer site with hands-on practice using production molds and materials.
Related Products & Solutions
Ever-power offers a complete spectrum of injection blow molding machines and integrated production systems to match every scale of operation:
ZQ40
40T | 190/260g | Entry Level
Replaces Jomar IBM40
ZQ60
60T | 260/383g | Mid-Range
Replaces Jomar IBM65
ZQ80
80T | 466g | High Performance
Replaces Jomar IBM85S
ZQ110 ★
110T | 540g | High Volume
Replaces Jomar IBM135
ZQ135
135T | 650g | Maximum Capacity
Replaces Jomar IBM175
ZQ60HE
Full Electric | 400-800kN
High-Speed Servo
Complete turnkey solutions include: auto loaders, mold temperature controllers (up to 12 zones for large molds), chillers, air compressors, visual inspection systems, leak testers, automatic packaging lines, and conveyor systems. Ever-power’s engineering team provides full production line layout design, utility sizing, and automation integration consulting.
Scale Your Production with the ZQ110
Request a detailed quotation, production feasibility study, or schedule a virtual demonstration with our applications engineering team.
Email: [email protected] | Response within 24 hours
